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SED-300CXP
Sur devis
SED-300CXP
SED · SED-300CXP · En vedette

SED-300CXP — Vertical Ultrasonic Bottle Washing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-300CXP Vertical Ultrasonic Bottle Washing Machine is primarily designed for the pharmaceutical industry for washing molded and regulated antibiotic glass bottles, ampoules, and oral liquid bottles. It features a

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Délai de livraison
Sur devis
Cadence
100–120 flacons/min

Fonctionnement

The machine consists of: bottle-infeed mesh belt, ultrasonic water tank, mesh-belt bottle supply, lifting drum, bottle-feed pulsator, bottle-clamping device, water/gas filters, flushing needles, bottle-dial disk, and electronic controls. Rough washing uses the ultrasonic cavitation principle to remove contamination from inner and outer bottle walls. Fine washing uses purified water, water for injection (WFI), and clean compressed air to alternately flush the bottle walls. The manipulator then flips the bottle 180° and pushes it to the discharge track to ensure washing quality. Process sequence: Unpacking -> bottle loading -> mesh-belt feeding -> spray water injection -> ultrasonic initial washing -> bottle lifting -> 180° flip (mouth down) -> external WFI spray -> 1st circulating water flush (needle inside) -> 2nd circulating water flush -> 1st purified compressed air blow -> fresh WFI flush -> 2 continuous purified compressed air blows -> (outer wall blow) needle exit -> 180° flip (mouth up) -> bottle discharge -> enters tunnel sterilization oven.

Processus de fonctionnement
1The machine consists of: bottle-infeed mesh belt, ultrasonic water tank, mesh-belt bottle supply, lifting drum, bottle-feed pulsator, bottle-clamping device, water/gas filters, flushing needles, bottle-dial disk, and electronic controls.
2Rough washing uses the ultrasonic cavitation principle to remove contamination from inner and outer bottle walls.
3Fine washing uses purified water, water for injection (WFI), and clean compressed air to alternately flush the bottle walls.
4The manipulator then flips the bottle 180° and pushes it to the discharge track to ensure washing quality.
5Process sequence: Unpacking -> bottle loading -> mesh-belt feeding -> spray water injection -> ultrasonic initial washing -> bottle lifting -> 180° flip (mouth down) -> external WFI spray -> 1st circulating water flush (needle inside) -> 2nd circulating water flush -> 1st purified compressed air blow -> fresh WFI flush -> 2 continuous purified compressed air blows -> (outer wall blow) needle exit -> 180° flip (mouth up) -> bottle discharge -> enters tunnel sterilization oven.

Caractéristiques techniques

Caractéristiques de la variante : SED-300CXP SED-300CXP

Caractéristiques

Modèle
SED-300CXP
Cadence
100–120 flacons/min
Tension
380V/220V
Fluides et énergie
Water supply: 0.3-0.5 MPa, 1-2 m3/h; Compressed air: 0.6-0.8 MPa, 30-50 m3/h; Electrical: 380V/220V, 3 kW
Détails de conformité
GMP ;FOB ; 12 , 16 ; 35 ;30% TT + 70% TT ;
Puissance
3 kW
Pression d’air
0.6-0.8 MPa, 30-50 m³/h; 0.3-0.5 MPa, 1-2 m³/h

Dimensions

Longueur
2300 mm
Largeur
2300 mm
Hauteur
1500 mm
Poids
2000 kg
Emprise au sol
2300 x 2300 x 1500 mm

Matériaux

Matériaux en contact
、 、
Matériaux du bâti
;

Caractéristiques principales

Vertical drum structure with manipulator bottle inversion and reciprocating nozzle tracking
Combined ultrasonic cavitation rough wash + alternating WFI/compressed-air fine wash
Automatic full-process control; high cleaning quality; low bottle breakage rate
Meets GMP requirements; no cross-contamination between water and gas lines
Suitable for ampoules, vials, antibiotic bottles, oral liquid bottles (1-50 ml)
Capacity: 100-120 bottles/min
Power: 380V/220V, 3 kW
Water pressure: 0.3-0.5 MPa; water consumption: 1-2 m3/h
Air pressure: 0.6-0.8 MPa; air consumption: 30-50 m3/h
Dimensions: 2300 x 2300 x 1500 mm; weight: 2000 kg
Two-stage circulating water filter (10 um / 0.45 um); WFI filter 0.22 um; compressed air filter 0.22 um
Can be integrated with tunnel oven, filling, and sealing production lines

Applications

Washing of ampoules, antibiotic vials, and oral liquid bottles in pharmaceutical manufacturing
Upstream washing step before tunnel sterilization oven in aseptic filling lines

Secteurs

Pharmaceutical (injectable solutions)
Biopharmaceutical

Marques des composants

PLC: Siemens (Germany)
HMI screen: Siemens (Germany)
Main motor: ABB (Germany)
Inverter: Siemens
Thermocouple: Omron (Japan)
Relay: Omron (Japan)
Barometer: SMC (Japan)
Air filter: SMC (Japan)
Air switch: Schneider (France)
Power supply: Mean Well (Taiwan)
Water pump: Pump-Nanfang (China)
Water pressure gauge: Zhongguo Hongqi (China)
Water filter: Angelgroup (China)
Liquid heating pipe: SED (self-fabricated)
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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