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SED-2PG-Z
Sur devis
SED-2PG-Z Sécheur par atomisation de laboratoire/paillasse (≤3 kg/h)
SED · SED-2PG-Z · 1 unités vendues

SED-2PG-Z

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-2PG-Z is an experimental spray dryer primarily for universities, research institutes, and food/pharmaceutical/chemical enterprise labs producing micro-particle powders. Broadly applicable to solutions, emulsions, and

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Délai de livraison
Sur devis
Cadence
1500–2000 mL/h max processing capacity

Fonctionnement

Liquid feed (min 80 mL, up to 1,500–2,000 mL/h) is delivered by an adjustable peristaltic pump to the two-fluid spray nozzle in the borosilicate glass atomization chamber. The built-in oil-free imported air compressor supplies atomizing air. The electric heater heats inlet air to up to ~250 °C, controlled in real time by PID to ±1 °C. Hot air contacts atomized droplets — instant flash drying (within the drying chamber, Φ220 mm) preserves heat-sensitive actives. A cyclone separator collects dry micro-particles (>95 % in the same granularity range) into the material collection bottle; fines/waste go to a waste bottle. The through-needle nozzle cleaner automatically clears blockages at adjustable frequency.

Processus de fonctionnement
1Liquid feed (min 80 mL, up to 1,500–2,000 mL/h) is delivered by an adjustable peristaltic pump to the two-fluid spray nozzle in the borosilicate glass atomization chamber.
2The built-in oil-free imported air compressor supplies atomizing air.
3The electric heater heats inlet air to up to ~250 °C, controlled in real time by PID to ±1 °C.
4Hot air contacts atomized droplets — instant flash drying (within the drying chamber, Φ220 mm) preserves heat-sensitive actives.
5A cyclone separator collects dry micro-particles (>95 % in the same granularity range) into the material collection bottle; fines/waste go to a waste bottle.
6The through-needle nozzle cleaner automatically clears blockages at adjustable frequency.

Caractéristiques techniques

Caractéristiques de la variante : SED-2PG-Z SED-2PG-Z

Caractéristiques

Modèle
SED-2PG-Z
Cadence
1500–2000 mL/h max processing capacity
Tension
220V (customizable)
Fluides et énergie
Power: 220V (customizable to other national standards), 4 kW total. No external air compressor needed (built-in 0.58 kW/108 L/min oil-free compressor). No external fan needed (built-in 0.25 kW/9.5 m³/min supply fan).
Détails de conformité
Wooden case with strong seaworthy export packing. Warranty: 12 months since installation, no more than 16 months after delivery.
Puissance
4 kW

Dimensions

Longueur
800 mm
Largeur
600 mm
Hauteur
1300 mm
Poids
100 kg
Emprise au sol
800 × 600 × 1,300 mm (L × W × H). Installation weight ~100 kg.

Matériaux

Matériaux en contact
High-borosilicate heat-resistant glass (atomization chamber, cyclone separator, material collection bottle, waste collection bottle)
Matériaux du bâti
SUS304 stainless steel (housing)

Caractéristiques principales

Maximum processing capacity 1,500–2,000 mL/h
Minimum feed volume 80 mL
Drying chamber diameter Φ220 mm
Maximum inlet air temperature ~250 °C (adjustable)
Heater capacity 3 kW
Total electricity 4 kW
Air supply fan 0.25 kW / 9.5 m³/min
Built-in oil-free air compressor 0.58 kW / 108 L/min
PID temperature control ±1 °C
Two-fluid atomization
Refined nozzle for high efficiency
Color LCD touchscreen with running animation
Auto and manual control modes
One-key startup: pump auto-starts when temperature reaches setpoint
Auto through-needle nozzle cleaner (frequency adjustable)
Inlet air filter to keep sample pure
Borosilicate glass for spray/drying/collection (visible, contamination-free)
Shutdown protection (fan keeps running briefly to prevent heater burnout)
Compact, no auxiliary equipment required
Low noise (<60 dB)
>95% finished powder uniformly in same granularity range
Upgraded atomization system — prevents sticky material adhesion in cyclone
Designed for heat-sensitive actives (biologicals, enzymes, bio-pesticides)
Visible drying process (transparent borosilicate glass)
Auto nozzle clearing solves viscous-material blockage
Quiet operation (<60 dB)
Compact lab footprint (800 × 600 × 1,300 mm)
Standalone — no external compressor or fan needed
Bilingual color touchscreen with animation
Customizable voltage for international markets
12-month warranty after installation (max 16 months from delivery)

Applications

Spray drying of solutions, emulsions, suspensions
Heat-sensitive material drying (biologicals, enzymes, bio-pesticides)
Biological product drying
Biological pesticide drying
Enzyme preparation drying
Lab-scale micro-particle powder production
R&D / pilot studies

Secteurs

Pharmaceutical R&D
Food research
Chemical research
Biotechnology
Universities and research institutes
Agrochemical (biological pesticides)

Marques des composants

Atomization structure: QFN-E-NZI1VER2018-1A
Electric control system (small fogging): QFN-CM-ES-VER2018-1A
Drying system: QFN-VER-0.5
Built-in oil-free imported air compressor (brand not specified)
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Nettoyage et entretien

Auto through-needle nozzle clearing for blockages. Borosilicate glass parts (drying chamber, cyclone separator, collection bottle, waste bottle) can be removed and washed with dish detergent. Pump tubing should be cleaned regularly to prevent cross-contamination. Rinse cyclone separator after sticky-material runs to prevent buildup. Note: do not use strong acids or strong alkalis without consulting the manufacturer.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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