Accueil / Équipements / Laveuse de bouchons en caoutchouc / Antibiotic/Injectable Rubber Stopper Washing Machine
SED-2KJCS-L
Sur devis
SED-2KJCS-L
SED · SED-2KJCS-L · En vedette
SED-2KJCS-L — Antibiotic/Injectable Rubber Stopper Washing Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-2KJCS-L Full Automatic Pharmaceutical Rubber Stopper Washing Machine. Capacity 20,000 pcs/batch for Φ18.5×8.5 stoppers; full cycle approximately 4 hours. Complete 12-step automated process: feeding → coarse washing →
Délai de livraison
Sur devis
Cadence
20000 pcs/batch
Fonctionnement
Rubber stoppers enter the washing drum via a vacuum suction system. Ultrasonic cleaning combined with central high-pressure spray removes contaminants; in-line sampling validates cleaning. Pure steam is injected for sterilization at 133°C. Vacuum + hot-air circulating drying follows. Vacuum + fresh-air exchange achieves cooling. The elephant-nose mechanism discharges stoppers. The entire process is controlled by a Siemens S7 PLC with temperature and pressure sensors monitoring in real time; a Proface touchscreen provides the HMI; all process data can be printed.
Processus de fonctionnement
1Rubber stoppers enter the washing drum via a vacuum suction system.
2Ultrasonic cleaning combined with central high-pressure spray removes contaminants; in-line sampling validates cleaning.
3Pure steam is injected for sterilization at 133°C.
4Vacuum + hot-air circulating drying follows.
5Vacuum + fresh-air exchange achieves cooling.
6The elephant-nose mechanism discharges stoppers.
7The entire process is controlled by a Siemens S7 PLC with temperature and pressure sensors monitoring in real time; a Proface touchscreen provides the HMI; all process data can be printed.
Caractéristiques techniques
Caractéristiques de la variante : SED-2KJCS-L
Caractéristiques
Modèle
SED-2KJCS-L
Cadence
20000 pcs/batch
Tension
380V, 50Hz, 3-phase 5-wire
Fluides et énergie
Power: 380V / 3-phase 5-wire / 18 kW; Injection water: P ≥ 0.3 MPa, 1,280 kg/batch; Pure steam: P = 0.2 MPa, ~30 kg/batch; Compressed air: 0.6–0.8 MPa, 1.2 m³/batch; Tap water: P = 0.2–0.3 MPa, 500 kg/batch; Class 100 fresh air: ~120 m³
Puissance
18 kW
Pression d’air
0.6-0.8 MPa
Dimensions
Longueur
2200 mm
Largeur
1650 mm
Hauteur
2200 mm
Poids
2000 kg
Matériaux
Matériaux en contact
SS316L (tank liner, washing drum, discharge hopper, elephant-nose); SS316L sanitary-grade piping; inner surface finish 0.4 μm; silicone rubber seals
Matériaux du bâti
SS304 outer casing; aluminum silicate insulation 65 mm thick; outer surface finish 0.8 μm
Caractéristiques principales
20,000 pcs/batch capacity for Φ18.5×8.5 stoppers; cycle time ~4 hours
12-step fully automated process (feeding → coarse wash → rinse → fine wash → sampling → siliconizing → sterilizing → flushing → drying → pressure normalization → cooling → discharging)
Vacuum automatic feeding (inlet Φ150 mm)
Ultrasonic washing + central high-pressure spray (360° rotating CIP nozzle — patented technology)
In-line sampling (stopper sampling door + water sampling port — patented)
Pure steam sterilization, design temperature 133°C
Vacuum + hot-air circulating drying (6×1.5 kW electric heating tubes, 1.1 kW fan, Sujing 350×200×150 HEPA filter)
Vacuum + fresh-air replacement cooling (Class 100 fresh air)
Elephant-nose discharge system
Class I pressure vessel; design pressure -0.1 to +0.2 MPa
316L contact surfaces, inner surface finish 0.4 μm, outer surface finish 0.8 μm
Aluminum silicate insulation 65 mm thick + SS304 outer casing
0.22 μm sterile breather (SS306L, Shanghai Yiling)
Back cover + rotating barrel pull-out door system (patented)
Discharge door interlock: pneumatic cylinder + inductive proximity sensor safety lock
Siemens S7 PLC (SR60) + EM DR32 digital module + EM AM06 analog module + EM223 expansion module
Proface GP4501 touchscreen HMI
ABB ACS310 variable frequency drive
Dwyer 0–750 Pa differential pressure gauge
HP M154a printer for process record
12-step fully automated process — no manual intervention required
360° rotating CIP nozzle and water sampling port are patented technologies
In-line sampling enables real-time cleaning validation
Key imported components: Grundfos pump, Burkert valves, Siemens PLC, ABB VFD, Omron relays/proximity switches, Dwyer differential pressure gauge, HP printer
Class I pressure vessel rated, 316L material contact surfaces — GMP compliant
Optional PED certification available
Applications
Pharmaceutical rubber stopper washing
Rubber stopper siliconizing
Rubber stopper steam sterilization
Rubber stopper drying and cooling
Secteurs
Fabrication pharmaceutique
Injectable drug production
Packaging component cleaning
Marques des composants
Main drive reducer NMRV110-80
Wuma
Mechanical seal (front/rear spindle)
AGT
Spindle bearings 42119/6018
Harbin Bearing Factory
Water pump CM5-4
Grundfos
Vacuum pump SK-2.7
AGT
Stainless steel solenoid valve Bf-15
Tianzheng
Sterile breather 0.22 μm (SS306L)
Shanghai Yiling
Electric heating tubes 1.5 kW
Shanghai Zhuanghang
Fan motor 1.1 kW
Mindong
HEPA air filter 350×200×150
Sujing
Differential pressure gauge 0–750 Pa
Dwyer
Pneumatic triple unit BFC-3000
AirTAC
Pneumatic elements PM502
AK
Temperature/pressure sensors PT100/ST200
Kaiman
Touchscreen GP4501
Proface
PLC SR60 + EM DR32 + EM AM06 + EM223
Siemens
Proximity switch E2K-C25ME1 / Relay MY2NJ
Omron
Printer M154a
HP
Variable frequency drive ACS310
ABB
Circuit breaker 5SY6 / AC contactor 3RT60 / Thermal overload 3RT61 / Air switch P3-100A
Siemens
Pneumatic diaphragm valve/ball valve (water/air inlet)
Burkert
Discharge door interlock cylinder
Wenzhou Angjie
SED
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Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
Class I pressure vessel
PED certification (optional)
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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