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SED-260GZ-K
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SED-260GZ-K
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SED-260GZ-K — Granulateur à sec

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-260GZ-K dry-method (roller-compaction) granulator with horizontal layout. Granulates dry powder (free water <1.5%) into uniform-size, defined-density granules with no binders or solvents — well suited to water-sensit

Class D cleanroom-ready build1-year warranty (from acceptance)Lifetime phone / email tech support48-hour on-site response in warranty
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Délai de livraison
Sur devis
Cadence
200–600 kg/h

Fonctionnement

Powder enters the vertical feed hopper and is delivered downward by a feed-screw to the horizontal screw feeder, which forces it between two counter-rotating compaction rollers (Ø260 × 200 mm) under up to 80 t hydraulic pressure. The powder is densified into a continuous sheet/strip. The sheet drops into the breaker, which reduces it to irregular granules. The granules fall into the granulator/mill, which sizes them to the target mesh (50-100 mesh standard, screen interchangeable). All four steps — pre-compress, sheet-form, break, granulate — complete in one continuous pass from the feed hopper.

Processus de fonctionnement
1Powder enters the vertical feed hopper and is delivered downward by a feed-screw to the horizontal screw feeder, which forces it between two counter-rotating compaction rollers (Ø260 × 200 mm) under up to 80 t hydraulic pressure.
2The powder is densified into a continuous sheet/strip.
3The sheet drops into the breaker, which reduces it to irregular granules.
4The granules fall into the granulator/mill, which sizes them to the target mesh (50-100 mesh standard, screen interchangeable).
5All four steps — pre-compress, sheet-form, break, granulate — complete in one continuous pass from the feed hopper.

Caractéristiques techniques

Caractéristiques de la variante : SED-260GZ-K horizontal-layout dry granulator

Caractéristiques

Modèle
SED-260GZ-K
Cadence
200–600 kg/h
Tension
380V±10%, 3-phase, 50Hz
Puissance
36.75 kW
Pression d’air
0.4-0.6 MPa, 1200 L/min compressed air

Dimensions

Poids
5000 kg

Matériaux

Matériaux en contact
SS304 (housings, screens, contact parts); 2Cr13 (rolls, side seal plate); 35CrMo (roller shafts); PTFE / F4 seals
Matériaux du bâti
SS304 outer skin; carbon-steel transmission and frame components

Caractéristiques principales

Roll Ø260 × W200 mm, max force 800 kN (80 t)
Hydraulic 0-25 MPa with Bucher accumulator + IFM transducer
Capacity 200-600 kg/h (with matched mill)
Granule fineness 50-100 mesh (customizable screen)
Process: pre-compress → sheet → break → granulate (single pass)
Vertical screw 10-40 rpm, horizontal screw 15-110 rpm, roll 5-30 rpm, mill 180 rpm, granulator 30-140 rpm
Total main power 36.75 kW @ 380V 3-phase
Compressed-air 0.4-0.6 MPa, 1200 L/min
Siemens Smart1000 HMI + CPU226 PLC + V20 VFDs
Italian TF hydraulic pump and valve
Bucher accumulator, IFM pressure transducer
Chint low-voltage support electrics
Product-contact parts in 304 SS
Roll material 2Cr13; shaft 35CrMo; SS304 screens; PTFE/F4 seals
Class D cleanroom-ready, 5000 kg floor load
Solvent-free / binder-free granulation — ideal for water-sensitive APIs
Single-pass process from powder to defined-mesh granule cuts personnel and footprint
Heavy-duty 80 t roller force handles dense materials
Top-tier hydraulic and electrical components: TF, Bucher, IFM, Siemens, Chint
Modular options (chiller, vacuum loader, screen, diverter) match plant layout
1-year warranty + lifetime phone/email support, 48 h on-site response

Applications

Tablet/capsule pre-compression granule feed
Granule/sachet products (effervescent and instant)
Water-sensitive API granulation (no solvent / no water needed)
Bulk pharmaceutical and chemical granulation

Secteurs

Pharmaceuticals (API and dosage form)
Nutraceuticals
Médecine vétérinaire
Specialty chemicals

Marques des composants

Vertical-feed motor (YB3-90L-4 1.5 kW)
Zhejiang Xinling
Vertical-feed reducer
Zhejiang Tongli
VFD V20-1.5
Siemens
Horizontal-feed motor (YB3-132S-4 5.5 kW)
Zhejiang Xinling
Horizontal-feed reducer
Zhejiang Tongli
VFD V20-5.5
Siemens
Compaction motor (YB3-160L-4 11 kW) ×2
Zhejiang Xinling
Compaction reducer ×2
Zhejiang Tongli
VFD V20-30 ×2
Siemens
Breaker motor (YB3-90L-4 1.5 kW)
Zhejiang Xinling
Breaker reducer
Zhejiang Tongli
Granulator motor (YB3-132S-4 5.5 kW)
Zhejiang Xinling
Granulator reducer
Zhejiang Tongli
VFD V20-5.5 (granulator)
Siemens
Touchscreen HMI (Smart1000)
Siemens
PLC (CPU226)
Siemens
Low-voltage components
Chint
Hydraulic pump 0.75 kW
TF
Hydraulic accumulator 25 MPa ×2
Bucher
Pressure transducer 25 MPa
IFM
Solenoid valve 25 MPa
TF
Cyclone screen
Xinxiang Gaofu
Chiller
Tianjin Jinyun
SED
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Conformité

Class D cleanroom-ready build
1-year warranty (from acceptance)
Lifetime phone / email tech support
48-hour on-site response in warranty

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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