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SED-250RJ-I

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SED · SED-250RJ-I · En vedette

SED-250RJ-I — Machine d'encapsulation de capsules molles

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-250RJ-I is a high-volume soft gelatin encapsulation main machine designed for 24-hour continuous production. With Φ150×250 mm roller dies running at 0–5 r/min and a single-piston feeding volume of 0–2 ml, it delivers

Choisir une variante (3)

Délai de livraison

Sur devis

Cadence

37800–190080 capsules/hour

Fonctionnement

Two gelatin ribbons formed on a flat-surface conveying system are fed between two counter-rotating Φ150×250 mm rotary dies. Single-piston wedge-fed metering pumps inject 0–2 ml of fill into each die pocket; the dies seal and cut capsules in a single rotation. Capsules are conveyed by air to multi-section tumble dryers (SED-580ZL-I) for shape-setting, then tray-dried.

Processus de fonctionnement

1Two gelatin ribbons formed on a flat-surface conveying system are fed between two counter-rotating Φ150×250 mm rotary dies.

2Single-piston wedge-fed metering pumps inject 0–2 ml of fill into each die pocket; the dies seal and cut capsules in a single rotation.

3Capsules are conveyed by air to multi-section tumble dryers (SED-580ZL-I) for shape-setting, then tray-dried.

Caractéristiques techniques

Caractéristiques de la variante : SED-110RJ-I (smaller capacity)

Caractéristiques

Modèle

SED-250RJ-I

Cadence

37800–190080 capsules/hour

Tension

380V 50Hz

Fluides et énergie

380 V 50 Hz 3-phase: main machine 7.55 kW; tumble dryer 6.3 kW (6 sections); gelatin melting tank 11.2 kW; hot water ring 0.37 kW; water ring vacuum pump 3 kW; material prep tank 10.1 kW; colloid mill 11 kW. Recommended workshop floor area ~36.5 m × 15.3 m (558 m²).

Puissance

7.55 kW

Dimensions

Longueur

2420 mm

Largeur

1200 mm

Hauteur

2200 mm

Poids

1800 kg

Emprise au sol

Main machine: 2420×1200×2200 mm. Tumble dryer (6 sections): 5960×780×1200 mm. Gelatin melting tank: Φ1200×2350 mm. Material prep tank: Φ1100×2500 mm. Full line layout: ~36.5 m × 15.3 m.

Matériaux

Matériaux en contact

304 stainless steel (gelatin/material contact tanks, drying drum mesh, inspection table); PET (drying trays); 304 SS (drying tray dollies)

Matériaux du bâti

304 acier inoxydable

Caractéristiques principales

Roller die size Φ150×250 mm with 0–5 rpm rated speed

Single-piston feeding volume 0–2 ml

Total power 7.55 kW, noise <75 dBA

High-volume production: 37,800–190,080 capsules/hour at 3 rpm (shape-dependent)

Plane-surface gelatin ribbon conveyance for steadier running

Oil-saving lubrication design

Designed for 24-hour continuous operation

Includes electric cabinet, conveyor, water chiller, capsule sending blower, one set of mold, one-year spare parts and tool box

Tumble dryer SED-580ZL-I: 6 sections, 0–30 r/min, 6.3 kW, 660 m³/h×3 fans/section, 5960×780×1200 mm, 304 SS mesh plate

Gelatin melting tank SED-450RJG-I: 450 L, 11.2 kW total power, 304 SS flangeless, 3-foot support, air-pressure discharge

Material preparation tank SED-450BPY-I: 450 L, 10.1 kW total power, 304 SS

Colloid mill SED-130JTM-I: 2–50 μm fineness, 0.5–2 t/h output, 11 kW, rotor Φ130 mm

Volume-production main machine with documented hourly outputs across 23 softgel sizes/shapes

Higher gelatin utilization than legacy designs

Oil-saving lubrication reduces drying time and operating cost

Built for 24-hour continuous duty

Complete production-line package with 14 ancillary equipment models

Applications

Pharmaceutical softgel encapsulation

Health food / nutraceutical softgels

Cosmetic softgels

Secteurs

Pharmaceuticals

Health food / nutraceuticals

Cosmétiques

Marques des composants

Air switch

Eaton

Relay

Eaton

AC contactor

Eaton

Variable frequency drive (main)

Delta

Variable frequency drive (tumble dryer)

Inovance

Temperature module

Autonics

Temperature controller

Keyang

Touch screen

Siemens SMART1000

PLC

Siemens S7-200 SR40

PLC extension module

Siemens DR08

Regulated power supply

Mean Well S-100-24

Miniature relay

IDEC RM2S-ULAC220

Buttons

TE (Telemecanique) ZB2 series

SED

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