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SED-2500RZGF-Q

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SED-2500RZGF-Q

SED · SED-2500RZGF-Q · En vedette

SED-2500RZGF-Q — Non-PVC Soft Bag Form-Fill-Seal Machine

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SED-2500RZGF-Q automatic non-PVC soft bag form-fill-seal (FFS) line for pharmaceutical infusion bags. Forms two bags per cycle, each with two SFC ports. Compatible with 50–1000 ml non-PVC infusion soft bags. Rated output

GMP compliant designFDA-compliant materials

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

1800–2500 pièces/h

Fonctionnement

Single-track linear FFS system with motor-driven film transfer via pneumatic grippers. Film passes through twelve stations: (01) motor-controlled unwinding with castoring wheel buffer; (02) hot-foil printing with ±0.5 °C precision; (03) film transfer with film opener for port insertion; (04) contour welding and cutting with port pre-adhesion (±0.5 °C control); (05) port pre-heating; (06) port feeding via feeder bowl and buffer; (07) port welding (±0.5 °C control); (08) waste-edge ejection; (09) bag flip and leak detection (empty bags checked by vacuum — leaking or absent bags bypass filling); (10) two filling systems with Endress+Hauser mass flow metering (±1.0% accuracy, max fill temp 85 °C); (11) cap station with feeder bowl, vacuum pick, and welding; (12) bag outfeed via conveyor belt. Bus-based industrial network simplifies wiring.

Processus de fonctionnement

1Single-track linear FFS system with motor-driven film transfer via pneumatic grippers.

2Film passes through twelve stations: (01) motor-controlled unwinding with castoring wheel buffer; (02) hot-foil printing with ±0.5 °C precision; (03) film transfer with film opener for port insertion; (04) contour welding and cutting with port pre-adhesion (±0.5 °C control); (05) port pre-heating; (06) port feeding via feeder bowl and buffer; (07) port welding (±0.5 °C control); (08) waste-edge ejection; (09) bag flip and leak detection (empty bags checked by vacuum — leaking or absent bags bypass filling); (10) two filling systems with Endress+Hauser mass flow metering (±1.0% accuracy, max fill temp 85 °C); (11) cap station with feeder bowl, vacuum pick, and welding; (12) bag outfeed via conveyor belt.

3Bus-based industrial network simplifies wiring.

Caractéristiques techniques

Caractéristiques de la variante : SED-2500RZGF-Q (~1800 L/min compressed air)

Caractéristiques

Modèle

SED-2500RZGF-Q

Cadence

1800–2500 pièces/h

Tension

3 Phase 380V 50Hz

Fluides et énergie

3-phase 380V 50Hz electrical (max 10 kW); compressed air 0.5–0.75 MPa dry oil-free at ~1800 L/min (SED-2500RZGF-Q variant) or ~1000 L/min (SED-2500RZGF-Q1 variant); filling pressure 0.3–0.45 MPa; optional cooling water; optional nitrogen; recommended room conditions 20–24 °C, 45–65% RH (max 85% RH)

Détails de conformité

Designed for pharmaceutical use according to GMP and FDA guidelines. All product-contact components use AISI 316L stainless steel, mold steel, and silicone rubber meeting FDA and GMP standards.

Puissance

10 kW

Pression d’air

Compressed air 0.5-0.75 MPa, dry oil-free; consumption ~1800 L/min (1000 L/min for SED-2500RZGF-Q1 variant); filling pressure 0.3-0.45 MPa

Dimensions

Longueur

4350 mm

Largeur

1900 mm

Hauteur

1800 mm

Emprise au sol

4350 mm (L, including film roll) × 1900 mm (W, including protective enclosure) × 1800 mm (H, including protective enclosure)

Matériaux

Matériaux en contact

AISI 316L acier inoxydable; mold steel; silicone rubber (FDA/GMP compliant)

Matériaux du bâti

AISI 304L stainless steel framework; polycarbonate safety doors and windows

Caractéristiques principales

Precise temperature control within ±0.5 °C ensures compatibility with all qualified non-PVC film materials

Zero-tolerance manufacturing: mold flatness/parallelism within 1/100 mm for tool-free exchange

Advanced industrial network (bus system) connecting valve terminals and limit switches — reduces wiring and maintenance errors

Leak detection at station 09: leaking or absent bags are automatically skipped at filling

Unique mold-and-heating-plate separation design for extremely fast mold change without special tools

In-line sterilisation (CIP/SIP) up to 125 °C available as option

Min. 99.97% pass rate based on qualified materials and correct operation

Waste-edge rejection rate 99.99% with independent waste collection tray

Noise ≤75 dB

GMP and FDA compliant design

High productivity: 2500 bags/h (50 ml) on compact 4350×1900×1800 mm footprint

One permanent operator; second operator only during film change

Fully integrated 12-station continuous FFS — no intermediate handling

Optional CIP/SIP in-line cleaning and steam sterilisation at 125 °C

Compatible with 50–1000 ml bags; adding new size only requires purchasing additional molds

Omron control platform (PLC, HMI, servo, temperature); Festo pneumatics; E+H flow meters

Applications

Pharmaceutical infusion soft bag form-fill-seal for non-PVC bags 50–1000 ml

Two-bag per cycle FFS production

Bags with two SFC ports per bag

Secteurs

Pharmaceutical injectable / infusion manufacturing

Marques des composants

Control system / PLC / HMI / servo / temperature control

Omron

Pneumatic system (cylinders, valve islands, service units)

Festo

Mass flow meter (filling accuracy control)

Endress+Hauser (E+H)

Pressurized oil-air cylinder

TOX

Sensors

IMF

SED

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Conformité

GMP compliant design

FDA-compliant materials