Accueil / Équipements / Remplisseuse automatique de gélules à haut débit (≥2500 gélules/min) / Hard Capsule Filling Machine - Fully Automatic Capsule Filling Machine (Recommended)
SED-2500J-H
Sur devis
SED · SED-2500J-H · 11 unités vendues
SED-2500J-H — Hard Capsule Filling Machine - Fully Automatic Capsule Filling Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-2500J-H is a high-capacity fully automatic hard-capsule filling machine for pharmaceutical and nutraceutical solid-dosage manufacturing. The 18-hole die assembly delivers up to 2500 capsules/minute. The machine autom
Choisir une variante (1)
Délai de livraison
Sur devis
Cadence
105000–150000 capsules/min
Fonctionnement
Empty hard gelatin/HPMC capsules are loaded automatically and fed to the 18-hole die assembly. A vacuum mechanism splits cap and body. The body row is conveyed under powder (or pellet) filling stations — the dosing disk picks fixed-volume powder columns and presses them into the body. The closing station joins cap to body and the finished capsules are ejected; defective capsules are vacuum-rejected and the die holes are cleaned by the dust collector for the next cycle. The underslung cam + atomising oil pump and PLC + variable-frequency main drive coordinate all stations.
Processus de fonctionnement
1Empty hard gelatin/HPMC capsules are loaded automatically and fed to the 18-hole die assembly.
2A vacuum mechanism splits cap and body.
3The body row is conveyed under powder (or pellet) filling stations — the dosing disk picks fixed-volume powder columns and presses them into the body.
4The closing station joins cap to body and the finished capsules are ejected; defective capsules are vacuum-rejected and the die holes are cleaned by the dust collector for the next cycle.
5The underslung cam + atomising oil pump and PLC + variable-frequency main drive coordinate all stations.
Caractéristiques techniques
Caractéristiques de la variante : SED-2500J-H standard configuration (recommended model in product family)
Caractéristiques
Modèle
SED-2500J-H
Cadence
105000–150000 capsules/min
Tension
AC 380V 50Hz triphasé
Fluides et énergie
AC 380V 50Hz three-phase, 6.97 kW total. Liquid-ring vacuum pump (XINHUAN SK series) with water tank or external water supply. Compressed air for dust-collector/pneumatic pickup. Reliable grounding required.
Détails de conformité
GMP-compliant capsule filler. Empty-capsule pickup ratio 99.9%, filled qualified rate ≥99.5%. Filling variation ±3 to ±4%. Noise ≤75 dB(A). Built-in safety guards for operator/machine protection and low-material auto-stop.
Puissance
6.97 kW
Dimensions
Longueur
1200 mm
Largeur
1050 mm
Hauteur
2100 mm
Poids
1300 kg
Emprise au sol
Machine: 1200 x 1050 x 2100 mm; outer packaging: 1400 x 1400 x 1950 mm. Allow space for vacuum pump, dust collector, and operator access.
Matériaux
Matériaux en contact
Stainless steel product-contact parts
Caractéristiques principales
18-hole die assembly delivering up to 2500 capsules/min
Capsule sizes 00# to 4# (gelatin or HPMC)
Filling material: powder or granules/pellets
Fill weight variation ±3 to ±4%
Empty capsule pickup rate 99.9%; filled qualified rate ≥99.5%
Underslung cam + pressure atomising oil pump for self-lubricating cam track
122 original Japanese IKO/EASE linear bearings in mold turntable
3D-adjustable mechanism referenced to dosing-disk lower plane for uniform clearance
Siemens Smart 700IE touch screen + Siemens SR20 PLC + AQ01 expansion module
Siemens V20 1.5 kW frequency converter for stepless speed control
Built-in dust collector (XCJ series, SED-made)
XINHUAN SK liquid-ring vacuum pump with water tank
TONGSHEN PD-M25NB material level sensor for low-powder auto-stop
Safety protection device for operator and machine
Noise ≤75 dB(A)
Industry-leading 2500 capsules/min throughput — highest in the J series
Improved mold turntable with Japan IKO/EASE linear bearings — higher accuracy and lifespan
Underslung cam + atomising oil pump — longer parts life and less maintenance
Full Siemens electrical system (touch screen, PLC, contactors, breakers, inverter)
Stable ±3.5% dose variation suitable for both Chinese and Western pharma
PLC + stepless frequency conversion — intuitive operator interface
Safety + low-material auto-stop for unattended operation
Optional change parts allow capsule-size flexibility (00# to 4#)
Optional pellet feeder, vacuum powder feeder, polisher, capsule storage barrel
Applications
High-throughput hard gelatin capsule filling with powder
Pellet filling into capsules (with optional pellet device)
Mixed-material capsule filling (powder + pellet)
Pharmaceutical and nutraceutical solid-dosage manufacturing
Traditional Chinese medicine and Western pharma
Secteurs
Pharmaceutique
Traditional Chinese medicine (TCM)
Nutraceutical / health supplements
Marques des composants
Siemens, Germany (Smart 700IE touch screen, SR20 PLC, AQ01 expansion, 3TB43/3TB41 contactors, 3UA50 thermal relays, 5SY6 air switches, V20 1.5 kW inverter)
MEAN WELL, Taiwan (S-35-24 switching power supply)
OMRON, Japan (MY2NJ intermediate relay)
TUNG LEE/(R37DM100LS4 host motor)
IKO / EASE, Japan (linear bearings, 122 pcs)
XINHUAN, Shanghai (SK series liquid-ring vacuum pump)
SED in-house (XCJ-series dust collector)
Shandong, China (high-precision cam indexer 83-6L / 83-10R)
TONGSHEN, China (PD-M25NB material level sensor)
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Nettoyage et entretien
Clean all product-contact parts before use and regularly during production. Wipe greasy dirt from drive parts frequently. Open and clean the vacuum-system filter periodically. Use atomising oil pump to keep cams lubricated; lubricate cam rollers with grease weekly; drip-lubricate joint bearings; check chain and reducer oil weekly/monthly. Replace lubrication oil per maintenance schedule.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
Demander au service commercial
Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
Demander au service commercial
DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
Demander au service commercial
Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial