Accueil / Équipements / Remplisseuse automatique de gélules à haut débit (≥2500 gélules/min) / Automatic Capsule Filling Machine (SED-2500J-E)

SED-2500J-E

Sur devis

SED-2500J-E

SED · SED-2500J-E · En vedette

SED-2500J-E — Remplisseuse automatique de gélules

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SED-2500J-E fully-automatic capsule filling machine for hard gelatin capsules. 120,000 capsules/h throughput; 12-station intermittent turntable; 18-rod filling die set per cycle; 5-tamp powder dosing for precision. Handl

GMP-compliantFDA-conformity design (large cleaning space, accessibility)

Délai de livraison

Sur devis

Cadence

105000–150000 capsules/hour

Fonctionnement

Empty capsules are fed from the magazine into the 12-station intermittent-motion turntable. Capsules are oriented and the cap is separated from the body by vacuum (−0.06 MPa). Powder/granule dosing uses a multi-position tamped dosing method — pressing material into the dosing chamber 5 times for precise, low-RSD filling. Dosed capsule bodies are reunited with caps, the closed capsules are ejected via cavity ejection pins (protecting capsules from damage), and unopened capsules are rejected. Dual discharge chutes enable front/back row sampling. The closed-loop indexer gearbox drives all motion in synchrony; frequency-converter speed control allows variable throughput.

Processus de fonctionnement

1Empty capsules are fed from the magazine into the 12-station intermittent-motion turntable.

2Capsules are oriented and the cap is separated from the body by vacuum (−0.06 MPa).

3Powder/granule dosing uses a multi-position tamped dosing method — pressing material into the dosing chamber 5 times for precise, low-RSD filling.

4Dosed capsule bodies are reunited with caps, the closed capsules are ejected via cavity ejection pins (protecting capsules from damage), and unopened capsules are rejected.

5Dual discharge chutes enable front/back row sampling.

6The closed-loop indexer gearbox drives all motion in synchrony; frequency-converter speed control allows variable throughput.

Caractéristiques techniques

Caractéristiques de la variante : SED-2500J-E

Caractéristiques

Modèle

SED-2500J-E

Cadence

105000–150000 capsules/hour

Fluides et énergie

Electrical: 7 kW. Compressed air: 0.4 MPa. Vacuum: −0.06 MPa (Becker dry pump — no water needed). Vacuum cleaning exhaust: 700 m³/h. Capsule separation exhaust: 48 m³/h.

Détails de conformité

12-month warranty from shipping date. 60-day delivery from down payment + finalization. FOB pricing in CNY. FAT (factory acceptance test) available with 10-day prior notice. Manual, validation documents included.

Puissance

7 kW

Pression d’air

0.4 MPa compressed air; -0.06 MPa vacuum

Dimensions

Longueur

1310 mm

Largeur

1280 mm

Hauteur

2000 mm

Poids

1700 kg

Emprise au sol

Floor-standing: 1,310×1,280 mm footprint, 2,000 mm height; weight 1,700 kg.

Matériaux

Matériaux en contact

SS316L (all product-contact parts)

Matériaux du bâti

Stainless steel housing; SS316L product-contact

Caractéristiques principales

Capacity: 120,000 capsules/h

12-station turntable, intermittent indexing

18-rod die set per cycle

5-tamp powder dosing for precision (low RSD)

Capsule sizes 00# to 5#

Capsule acceptance rate ≥99.5%

Dosing precision ±3%

Working noise ≤78 dB

Vacuum −0.06 MPa; compressed air 0.4 MPa

Vacuum cleaning exhaust 700 m³/h; capsule separation exhaust 48 m³/h

SS316L product-contact parts (FDA-conformity design)

Totally enclosed turret with sensors on all 4 doors (machine stops on opening)

Linear-bearing-driven upper/lower segments on dual cams for finger safety

Linear double-shaft positioning of lower segments — eliminates wobble

Cavity ejection pins protect capsules from damage during discharge

Special dust collection with high-pressure air cleaning for sticky powders

Dual discharge chutes (front/back row sampling)

Siemens PLC + touchscreen + Phoenix Contact + Omron components

Frequency-converter speed control

Auto-shutdown on overload, vacuum fault, low powder, or target output reached

5-tamp dosing produces precise dose even with sticky or cohesive powders

Closed dosing structure compresses powder 5 times for low-RSD dosing

Becker (Germany) dry vacuum pump — no water supply needed, high reliability

Modular filling structure for low wear and easy maintenance

Industrial dust collector included as standard

SS316L contact parts meet FDA and stringent GMP requirements

Fully enclosed safety design with door-open auto-stop

Applications

Hard gelatin capsule powder filling

Granule filling in hard capsules

Pharmaceutical solid dosage filling

Nutraceutical / vitamin capsule filling

Secteurs

Pharmaceutique

Nutraceutical / dietary supplements

Vétérinaire

Marques des composants

Control PLC + HMI: Siemens (Germany)

Sensors / I/O: Omron (Japan)

Connectors / terminals: Phoenix Contact (Germany)

Dry vacuum pump: Becker (Germany)

Capsule polisher & sorter: SED-JPG-2-E (SED Pharma, China)

Industrial dust collector: 2.2 kW, 380V/50Hz, 160 m³/h (SED Pharma, China)

SED

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Conformité

GMP-compliant

FDA-conformity design (large cleaning space, accessibility)