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SED-24000SRB-W
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SED-24000SRB-W
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SED-24000SRB-W — Équipement de films orodispersibles

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-24000SRB-W Powder-Liquid Pearl/Pod Mixing Packaging Machine. Produces single-powder + single-liquid or single-powder + dual-liquid water-soluble PVA/PVOH film pods (e.g. laundry pearls, dishwasher pods, cosmetic caps

Délai de livraison
Sur devis
Cadence
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Fonctionnement

Bottom film is unwound (with double-roll splice for non-stop changeover), preheated, and vacuum-formed into mold cavities by an integrated valve-block vacuum system. Powder is fed via Z-type bucket elevator (≤6m³/h) with 304SS contact surfaces and sealed conveying. Powder filling station uses servo-controlled measuring cup (S316L material — wear and alkali resistant) with manual dial calibration. Liquid filling uses pneumatic auto-lift design with online cleanable filling pipes; micro-gravity one-way valves allow high-speed micro-dose filling especially for 200-500 cP viscosity liquids; receiver tray prevents drip on mold surface during stops. Top film is unwound, water-coated (water roller and water-control system), and bonded by sealing rollers. Servo-driven longitudinal cutter and servo-direct horizontal cutter (small kerf saves film) cut formed pods. Non-powered horizontal pressure plate gently transfers product to belt to prevent crush damage. Multi-station interlocks, multi-point e-stops, and core-area safety sensors provide comprehensive safety.

Processus de fonctionnement
1Bottom film is unwound (with double-roll splice for non-stop changeover), preheated, and vacuum-formed into mold cavities by an integrated valve-block vacuum system.
2Powder is fed via Z-type bucket elevator (≤6m³/h) with 304SS contact surfaces and sealed conveying.
3Powder filling station uses servo-controlled measuring cup (S316L material — wear and alkali resistant) with manual dial calibration.
4Liquid filling uses pneumatic auto-lift design with online cleanable filling pipes; micro-gravity one-way valves allow high-speed micro-dose filling especially for 200-500 cP viscosity liquids; receiver tray prevents drip on mold surface during stops.
5Top film is unwound, water-coated (water roller and water-control system), and bonded by sealing rollers.
6Servo-driven longitudinal cutter and servo-direct horizontal cutter (small kerf saves film) cut formed pods.
7Non-powered horizontal pressure plate gently transfers product to belt to prevent crush damage.
8Multi-station interlocks, multi-point e-stops, and core-area safety sensors provide comprehensive safety.

Caractéristiques techniques

Caractéristiques de la variante : SED-24000SRB-W

Caractéristiques

Modèle
SED-24000SRB-W
Tension
3φ AC 360-415V, 50/60Hz, TN-S
Puissance
18 kW
Pression d’air
0.5-0.8 MPa

Dimensions

Longueur
6600 mm
Largeur
1900 mm
Hauteur
2860 mm
Poids
5000 kg

Matériaux

Matériaux en contact
S316L stainless steel (powder hopper, measuring cup, powder flow path); 304 stainless steel (liquid contact except elevator hopper)

Caractéristiques principales

Single-powder + single-liquid or single-powder + dual-liquid pod packaging
Drum modular design — fast changeover (30 min same-width / 2.5 hr shape change)
Patented one-way filling valve prevents nozzle drip
Quick-release longitudinal cutter (servo-driven)
Servo direct horizontal cutter — narrow kerf saves film
Z-type bucket elevator for powder feeding (≤6m³/h)
Pneumatic-lift liquid filler with online CIP
S316L material for storage hopper, measuring cup, and powder flow path
304SS for liquid path contact (except feed hopper)
Tool-free water coating structure for film
Compatible with all mainstream water-soluble films
Multi-station interlocks + multi-point e-stops + safety sensors
Powder filling accuracy ±0.5g; liquid single-cavity ±0.05g
Packaging pass rate ≥99.9%
Film edge loss ≤7.7% (clover shape)
Online double-roll film splice (one in service, one standby)
PVA/PVOH film 60-90μm thickness, 3" core, ≤400mm diameter
Drum modular design for high production flexibility
Imported core components — Mitsubishi servo/PLC/HMI, Schneider, SMC, OMRON, Leybold vacuum, German Lutz blades
High filling accuracy: ±0.5g powder, ±0.05g liquid (Cmk ≥1.67)
Designed specifically for water-soluble film pods market
S316L hardness for alkaline detergent applications
Suitable for viscosity 200-500 cP liquids

Applications

Laundry detergent pearls/pods
Dishwasher detergent pods
Cosmetic capsules and pods
Other powder-liquid water-soluble film products

Secteurs

Detergent manufacturing
Personal care / cosmetics
Specialty chemicals

Marques des composants

Servo motor
Mitsubishi/
PLC
Mitsubishi/
Expansion module (9 sets)
Mitsubishi/
Touch screen
Mitsubishi/
Low-voltage electrical
Schneider/
Pneumatic cylinder
SMC
Pneumatic valve
SMC
Photoelectric sensor
Omron
Cutter blade
Lutz/
Belt and control system
China top brand
Vacuum pump and mechanism
Leybold/
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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