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Accueil / Équipements / Tunnel de stérilisation et séchage d’ampoules / Ampoule Tunnel Dry-Heat Sterilization, Depyrogenation and Cooling Oven
SED-24000RXG-D
Sur devis
SED-24000RXG-D
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SED-24000RXG-D — Ampoule Tunnel Dry-Heat Sterilization, Depyrogenation and Cooling Oven

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-24000RXG-D Circulating Heating Air Sterilizing Tunnel — continuous dry-heat sterilization, depyrogenation, and cooling oven for glass ampoule production lines. Three zones: preheat, high-temperature sterilization (se

GMPGrade A (100-level clean zone)
Délai de livraison
Sur devis
Cadence
250–280 bottles/min (1mL ampoule)

Fonctionnement

Washed ampoules are transported by a 600 mm-wide stainless-steel mesh belt (speed 50–350 mm/min). In the preheat zone bottles are gradually brought up to temperature under Grade A (100-level) laminar hot air. In the high-temperature sterilization zone, electric-heating elements generate heat which is circulated by high-temperature-rated hot-air fans through HEPA filters, maintaining a uniform ≥302 °C for ≥5 min (heat distribution ≤±5–8 °C both no-load and full-load) to achieve FH > 1,365 and >3 log endotoxin reduction. In the cooling zone, circulating air passes through a water-cooled heat exchanger (chilled water 7–12 °C, flow 15–30 m³/h) to cool bottles to ≤35 °C (or ≤ambient + 5 °C) before exit into the next process step. Touch-screen PLC control with automated monitoring, alarm logging, trend displays, and multi-level user permissions.

Processus de fonctionnement
1Washed ampoules are transported by a 600 mm-wide stainless-steel mesh belt (speed 50–350 mm/min).
2In the preheat zone bottles are gradually brought up to temperature under Grade A (100-level) laminar hot air.
3In the high-temperature sterilization zone, electric-heating elements generate heat which is circulated by high-temperature-rated hot-air fans through HEPA filters, maintaining a uniform ≥302 °C for ≥5 min (heat distribution ≤±5–8 °C both no-load and full-load) to achieve FH > 1,365 and >3 log endotoxin reduction.
4In the cooling zone, circulating air passes through a water-cooled heat exchanger (chilled water 7–12 °C, flow 15–30 m³/h) to cool bottles to ≤35 °C (or ≤ambient + 5 °C) before exit into the next process step.
5Touch-screen PLC control with automated monitoring, alarm logging, trend displays, and multi-level user permissions.

Caractéristiques techniques

Caractéristiques de la variante : SED-24000RXG-D

Caractéristiques

Modèle
SED-24000RXG-D
Cadence
250–280 bottles/min (1mL ampoule)
Tension
380V/50Hz/3PH+N
Fluides et énergie
Chilled water 15–30 m³/h at 7–12 °C; electricity AC 380 V / 50 Hz / 3PH+N
Puissance
78 kW

Dimensions

Poids
3054 kg

Caractéristiques principales

Sterilization temperature 280–350 °C (set point 325 °C, maximum 400 °C)
FH > 1,365 sterilization value
Coldest-point ≥302 °C for ≥5 min
Endotoxin reduction > 3 log units (full-load and half-load)
Broken bottle rate < 0.01%
Heat distribution (no-load / full-load) ≤±5–8 °C
Mesh belt width 600 mm; speed 50–350 mm/min (±1–2% accuracy)
Grade A (100-level) laminar hot-air environment throughout
Water-cooled heat exchanger: chilled water 15–30 m³/h at 7–12 °C
Outlet bottle temperature ≤35 °C (or room temperature +5 °C)
Noise ≤70 dB at 1 m
Total installed power 78 kW; supply AC 380 V / 50 Hz / 3PH+N
PLC touchscreen control: automated monitoring, alarm history, trend display, multi-level user permissions
Servo-driven front and back lift doors
GMP-compliant continuous sterilization: FH > 1,365 and >3 log endotoxin reduction validated at full and half load
Extremely low breakage rate (<0.01%) for fragile ampoules
Tight heat distribution (≤±5–8 °C) ensures uniform sterilization across the full belt width
Integrated PLC with alarm history, temperature trend logging, and three-level user access for GMP traceability
Water-cooled cooling section enables fast, controlled cool-down for seamless inline integration

Applications

1 mL ampoule dry-heat sterilization and depyrogenation
Injectable glass container depyrogenation
Continuous inline sterilization on ampoule filling lines

Secteurs

Pharmaceutique
Sterile injectable
Ampoule production
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Conformité

GMP
Grade A (100-level clean zone)

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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