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SED-220CXP-A
Sur devis
SED-220CXP-A
SED · SED-220CXP-A · En vedette

SED-220CXP-A — Vertical Ultrasonic Vial Washer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-220CXP-A vertical ultrasonic vial washer with vertical drum structure. Bottles are fed via screw-belt conveyor, gripped and inverted 180° by manipulators with continuous rotation. Spray nozzles oscillate in tracking

Délai de livraison
Sur devis
Cadence
120–220 bottles/min (bottles/min)

Fonctionnement

Vials are filled with water and enter the water tank for ultrasonic washing (~1 minute). They are then conveyed by a screw to the lifting wheel, gripped by the large drum manipulator, and inverted 180° (opening downward) for sequential alternating water/air spray washing. After washing, the manipulator returns the vials upright and they exit via the outfeed wheel to the sterilizing tunnel. Nozzles use tracking insertion; a PLC-controlled solenoid valve intermittently sprays water and air. Fine-wash water is recycled through a return tank and 3μm filter for use as coarse wash water. Compressed air is filtered to 0.22μm.

Processus de fonctionnement
1Vials are filled with water and enter the water tank for ultrasonic washing (~1 minute).
2They are then conveyed by a screw to the lifting wheel, gripped by the large drum manipulator, and inverted 180° (opening downward) for sequential alternating water/air spray washing.
3After washing, the manipulator returns the vials upright and they exit via the outfeed wheel to the sterilizing tunnel.
4Nozzles use tracking insertion; a PLC-controlled solenoid valve intermittently sprays water and air.
5Fine-wash water is recycled through a return tank and 3μm filter for use as coarse wash water.
6Compressed air is filtered to 0.22μm.

Caractéristiques techniques

Caractéristiques de la variante : SED-220CXP-A

Caractéristiques

Modèle
SED-220CXP-A
Cadence
120–220 bottles/min (bottles/min)
Tension
380V/50Hz

Dimensions

Longueur
2276 mm
Largeur
2025 mm
Hauteur
1227 mm
Poids
2400 kg

Matériaux

Matériaux en contact
316L stainless steel (spray needles); silicone (all water/air contact parts are non-toxic and non-polluting)
Matériaux du bâti
304 acier inoxydable; polycarbonate pressure-resistant/heat-resistant glass cover; acrylic (plexiglass)

Caractéristiques principales

Vertical drum structure; manipulator grips and inverts vials 180°
Alternating water/air spray wash + ultrasonic cleaning for excellent cleaning performance
Ultrasonic frequency adjustable 21–43 kHz
Coarse- and fine-wash water circuits separated; spray needles use circular tube routing to eliminate dead corners
Water tank with heating (approx. 50°C for optimum ultrasonics) and level/temperature control
Conical bottle-mouth positioning device minimizes nozzle-induced vial damage
Air, circulating-water and WFI pressure detection with automatic stop on low pressure
All contact materials: 316L stainless steel (needles) and non-toxic, corrosion-resistant materials; silicone
Acrylic/polycarbonate full enclosure of working area
AC motor with variable-frequency drive and PLC control
Can accept interlock signals from filling machine and sterilizing tunnel; auto-stops on bottle jam
Bottle screw made from non-toxic polyoxymethylene (POM)
Manipulator clips made from non-toxic polyurethane for gentle handling
Imported engineering-plastic bearings in drum/manipulator: no lubrication needed
Inline 0.22μm WFI filter; 3μm circulating-water filter; 0.22μm air filter

Applications

2–50ml vial washing
Ampoule washing

Secteurs

Pharmaceutique

Marques des composants

PLC
//
M&W/
/
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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