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SED-200ZSTJ-C

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SED · SED-200ZSTJ-C · En vedette

SED-200ZSTJ-C — Pre-filled Syringe Denesting / Plunger-Rod Insertion Intelligent Labeling System

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SED-200ZSTJ-C Pre-filled Syringe Denesting/Plunger-Rod Insertion (Twist-Rod) Intelligent Labeling System. Performs simultaneous denesting, plunger-rod feeding, plunger insertion (twist), and labeling for pre-filled syrin

GMPDQ/FAT/IQ/OQ/PQ/SAT validation documents provided

Choisir une variante (3)

Délai de livraison

Sur devis

Cadence

200 syringes/min

Fonctionnement

Pre-filled syringes are conveyed via cam-driven double star-wheel infeed that synchronizes syringe and plunger-rod feeding to maintain one-to-one pairing. Four servo torque motors individually drive twist wheels that insert and torque the plunger rod with programmable forward/reverse and torque values. A Yaskawa 750 W servo label-feed motor drives the diamond-grit roller label web at up to 80 m/min. UV fluorescent eye detects missing labels, and a star-wheel positive-pressure reject mechanism removes defective units. Siemens PLC + HMI orchestrate all motion, vision and rejection sequences.

Processus de fonctionnement

1Pre-filled syringes are conveyed via cam-driven double star-wheel infeed that synchronizes syringe and plunger-rod feeding to maintain one-to-one pairing.

2Four servo torque motors individually drive twist wheels that insert and torque the plunger rod with programmable forward/reverse and torque values.

3A Yaskawa 750 W servo label-feed motor drives the diamond-grit roller label web at up to 80 m/min.

4UV fluorescent eye detects missing labels, and a star-wheel positive-pressure reject mechanism removes defective units.

5Siemens PLC + HMI orchestrate all motion, vision and rejection sequences.

Caractéristiques techniques

Caractéristiques de la variante : Basic module: 0.5–10 ml

Caractéristiques

Modèle

SED-200ZSTJ-C

Cadence

200 syringes/min

Tension

220VAC +/-5% 50Hz

Puissance

1 kW

Pression d’air

0.6 MPa

Dimensions

Longueur

2500 mm

Largeur

2350 mm

Hauteur

2300 mm

Poids

1000 kg

Matériaux

Matériaux en contact

304 acier inoxydable; POM

Matériaux du bâti

304 stainless steel cabinet; POM

Caractéristiques principales

Stable speed: 200 syringes/min

Labeling accuracy: ±0.5 mm on flat surface

Servo torque system: 4 servo motors with adjustable forward/reverse and per-wheel torque setting

Patented elastic buffer anti-break feed mechanism (invention patent)

Patented one-to-one gripper for plunger-syringe pairing (invention patent)

Air-blow channel feed for higher infeed speed

Diamond-grit (gold-grit) label roller for wear and slip resistance

Yaskawa 750 W servo: label dispense up to 80 m/min

End-of-label sensor with predictive alarm

Star-wheel positive-pressure reject mechanism with confirmation sensor (invention patent)

304 SS + POM contact materials; GMP compliant

Patented inventions on twist-rod gripper, anti-break buffer feed, and star-wheel reject mechanism

Compatible with 1–10 ml syringes, diameter 6–20 mm

Label size: L 15–100 mm, W 10–80 mm; label roll ID 76 mm, OD up to 350 mm

DQ/FAT/IQ/OQ/PQ/SAT validation documents provided

Optional vision-based label/print quality and stopper-displacement detection

Applications

Pre-filled syringe denesting + plunger-rod insertion + labeling line

Post-filling automatic finishing line for pre-filled syringes

Secteurs

Pharmaceutique

Injectable manufacturing

Marques des composants

Main drive servo motor

Yaskawa SGM7G-13AFC61

Main drive servo driver

Yaskawa SGD7S-120A00B202

Twist-rod servo motor (×4)

Yaskawa SGM7J-08AFC6S

Twist-rod servo driver (×4)

Yaskawa SGD7S-5R5A00A002

Label-feed servo motor

Yaskawa SGM7J-01AFC6S

Label-feed servo driver

Yaskawa SGD7S-R90A00A002

PLC

Siemens 6ES7215-1AG(F)40-0XB0

VFD (×5)

Siemens 6SL3210-5BB12-5UV1

HMI monitor

Siemens 6AV7862-2BE00-OAAO

Solenoid valve / pneumatics

SMC SY3120-5LZD-M5

Filter regulator AW30-03BG-A / pressure switch ISE2-01-15

SMC

Bottle-roller motor & reducer

Panasonic M9MX40G4YGA

Lift motor (×3)

Jingyan 90YS01 / 90YS03

Label sensor

Keyence FS-N18N

Object sensor (×5)

Optex BGS-21ON

Proximity sensor (×4)

Autonics / Sick PR12-4DN

Diffuse photo eye

Sick WTB8-N1131

Vision cameras (twist / missing-label / print quality)

Basler ACQ1300-60gm / 60gc

Position memory / linear encoder

AG06

Disconnector / leakage protector / breaker

Schneider VOIC / Vigi iC65 / iC65NC40

Relay

Omron MY2NJDC24V

Tower light

Patlite MR6-302BL-RYG

Industrial PC + monitor

Adlink (Linghua, Taiwan)

HMI software / operator panel

Weiview

Optional TTO printer

Videojet

SED

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Conformité

GMP

DQ/FAT/IQ/OQ/PQ/SAT validation documents provided

Nettoyage et entretien

All contact parts manufactured from 304 stainless steel and POM; wipeable surfaces for GMP environment. Change parts (star wheels, grippers) replaceable when switching syringe sizes.