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SED-2000ZGF-T

Sur devis

SED-2000ZGF-T

SED · SED-2000ZGF-T · En vedette

SED-2000ZGF-T — Vibrating Fluid-Bed Dryer with 1.5 m Cooling Section

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SED-2000ZGF-T vibrating fluid-bed dryer with a 1.5 m cooling section. Dries powdered or granular materials (initial moisture ≤6%, final ≤3%) at 2 t/h while reducing exit temperature to ≤40 °C. Steam-heated (0.4–0.6 MPa,

GMP

Délai de livraison

Sur devis

Cadence

1333.33333333333–4000 t/h

Fonctionnement

Material enters through the inlet onto a horizontal perforated mesh plate. Two JZO-40-6 vibration motors (3 kW each, lower chamber only) impart adjustable mechanical vibration that throws particles forward in plug flow. Steam-heated air (0.4–0.6 MPa fed to a 400 m2 fin-tube heater, exit temperature 60–70 °C) flows up through the bed, fluidizing particles for intense heat and mass transfer. After the heating zone, a 1.5 m cooling section with a 120 m2 fin-tube cooler drops product temperature to ≤40 °C. Wet exhaust passes through a CZT10.0 cyclone separator and 22 kW induced-draft fan. The vibrating bed eliminates channeling, dead zones, and re-mixing typical of conventional fluid beds, giving uniform residence time and ~30% lower energy use than a standard dryer.

Processus de fonctionnement

1Material enters through the inlet onto a horizontal perforated mesh plate.

2Two JZO-40-6 vibration motors (3 kW each, lower chamber only) impart adjustable mechanical vibration that throws particles forward in plug flow.

3Steam-heated air (0.4–0.6 MPa fed to a 400 m2 fin-tube heater, exit temperature 60–70 °C) flows up through the bed, fluidizing particles for intense heat and mass transfer.

4After the heating zone, a 1.5 m cooling section with a 120 m2 fin-tube cooler drops product temperature to ≤40 °C.

5Wet exhaust passes through a CZT10.0 cyclone separator and 22 kW induced-draft fan.

6The vibrating bed eliminates channeling, dead zones, and re-mixing typical of conventional fluid beds, giving uniform residence time and ~30% lower energy use than a standard dryer.

Caractéristiques techniques

Caractéristiques de la variante : SED-2000ZGF-T

Caractéristiques

Modèle

SED-2000ZGF-T

Cadence

1333.33333333333–4000 t/h

Fluides et énergie

Steam: 0.4–0.6 MPa, consumption ~600 kg/h. Electricity: 39 kW total installed (11 kW supply fan + 22 kW induced-draft fan + 2×3 kW vibration motors = 39 kW).

Puissance

39 kW

Dimensions

Poids

5500 kg

Emprise au sol

Observation window provided; cleaning/drain port at bottom of vibrating fluid bed

Matériaux

Matériaux en contact

304 stainless steel upper chamber and bed; perforated mesh plate (Φ3 mm duck-tongue holes front / Φ2 mm straight holes rear, 3–4% open area)

Matériaux du bâti

Upper chamber 304 stainless steel; lower chamber t=6 mm stainless steel inside and outside; high-temperature canvas flexible seal between chambers

Caractéristiques principales

Vibrating fluid bed with 1.5 m integrated cooling section

Production capacity 2 t/h, initial moisture ≤6% to final ≤3%

Cooling exit temperature ≤40 °C

Fluid-bed area 8.5 m2; mesh plate 1000 mm wide (Φ3 mm duck-tongue holes, front 500 mm + Φ2 mm straight holes, rear; open area 3.0–4.0%)

Two JZO-40-6 vibration motors, 3 kW each, lower chamber only

Stationary upper chamber, vibrating lower chamber, high-temperature canvas flexible seal between chambers

Steam heater 400 m2 fin-tube (stainless with aluminium fins), 0.4–0.6 MPa, 600 kg/h steam consumption, exit air 60–70 °C

Cooler 120 m2 fin-tube (stainless with aluminium fins), with dedicated air filter and ducting

11 kW supply fan (stainless), 22 kW induced-draft fan (4-72-8C, carbon steel), CZT10.0 cyclone separator

Pre / medium / sub-HEPA air filtration on supply side (non-woven filter media, stainless steel housing)

Total installed power 39 kW; weight 5500 kg

GMP-compliant 304 SS construction; observation window; cleaning drain at bed bottom

~30% energy savings vs. conventional fluid beds

Vibration eliminates channeling and dead zones — no fines blow-through

Adjustable vibration amplitude tunes residence time on-the-fly

Plug-flow operation gives uniform exit moisture

Built-in cooling section allows product to be packed straight off the machine

Gentle on fragile particles vs. high-velocity conventional beds

Applications

Drying tablet granules and TCM granular medicines

Drying chemical solids (boric acid, borax, hydroquinone, malic acid, maleic acid, plastic resin)

Food drying (MSG, sugar, salt, distillers' grains, beans, seeds)

Material cooling and humidification

Drying of grain seeds, corn germ, and animal feed

Secteurs

Pharmaceutical (TCM, OSD)

Chemical

Food

Building materials

Agricultural processing

Marques des composants

Vibration motor JZO-40-6 (3 kW each, ×2)

JZO series

Supply fan 11 kW

stainless steel construction

Induced-draft fan 4-72-8C 22 kW

carbon steel construction

Cyclone separator CZT10.0 (stainless steel)

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Vacuum butterfly valve Φ200 (stainless steel, ×2)

Outsourced (domestic brand)

Control cabinet (stainless steel housing)

Top-tier domestic components

SED

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Conformité

GMP