Accueil / Équipements / Remplisseuse automatique de gélules de petite/moyenne production (500–2499 gélules/min) / Full-Automatic Hard Capsule Filling Machine – SED-2000J-C

SED-2000J-C

Sur devis

SED-2000J-C

SED · SED-2000J-C · En vedette

SED-2000J-C

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SED-2000J-C Full-Automatic Hard Capsule Filling Machine. Maximum output 120,000 capsules/h (2,000/min). Accepts capsule sizes 00#–5# and safety capsules A–E. Capsule on-rate ≥99.5%. Fill weight variation ≤±3% (≥300 mg, 4

SGSCE

Choisir une variante (3)

Délai de livraison

Sur devis

Cadence

84000–120000 /

Fonctionnement

Capsules are supplied via vacuum feeder or hopper to the closed indexing disk. A precision intermittent indexing mechanism (Taiwan Saifeng SKD) rotates the die table through stations: (1) capsule orientation and cap/body separation via vacuum; (2) dosing disk (3D-adjustable, lower face as datum) fills 40–80 mesh granules into the body (fill variation ≤±3%); (3) air blow + vacuum clean of die holes; (4) cap/body recombination; (5) finished capsule ejection by push rod. Underslung cam design with atomizing oil pump maintains lubrication in cam grooves. Upper/lower mold blocks move in one direction only with imported double-lip polyurethane seals. PLC + VFD stepless speed control reaches 2,000 capsules/min.

Processus de fonctionnement

1Capsules are supplied via vacuum feeder or hopper to the closed indexing disk.

2A precision intermittent indexing mechanism (Taiwan Saifeng SKD) rotates the die table through stations: (1) capsule orientation and cap/body separation via vacuum; (2) dosing disk (3D-adjustable, lower face as datum) fills 40–80 mesh granules into the body (fill variation ≤±3%); (3) air blow + vacuum clean of die holes; (4) cap/body recombination; (5) finished capsule ejection by push rod.

3Underslung cam design with atomizing oil pump maintains lubrication in cam grooves.

4Upper/lower mold blocks move in one direction only with imported double-lip polyurethane seals.

5PLC + VFD stepless speed control reaches 2,000 capsules/min.

Caractéristiques techniques

Caractéristiques de la variante : SED-2000J-C (current model)

Caractéristiques

Modèle

SED-2000J-C

Cadence

84000–120000 /

Tension

AC 380V/50Hz

Fluides et énergie

Power: 3-phase 4-wire AC 380 V/50 Hz, 6.45 kW. Compressed air: 0.3 MPa, 0.06 m³/min. Vacuum: water-ring vacuum pump (with water tank, 250 L/h, 0.12–0.15 MPa water supply) or external water source. Industrial dust collector: exhaust capacity 300 m³/h. Working environment: 21 °C ±3 °C, 40–55% RH.

Puissance

6.45 kW

Pression d’air

0.3 MPa

Dimensions

Longueur

1000 mm

Largeur

1050 mm

Hauteur

1950 mm

Poids

1500 kg

Emprise au sol

1000 × 1050 mm (L × W); height 1950 mm. Working room height: manual loading ≥2.6 m; vacuum feeding ≥2.8 m. Floor must support ≥1500 kg.

Matériaux

Matériaux en contact

Stainless steel (dosing disk, hopper, tooling/molds)

Matériaux du bâti

Stainless steel machine body

Caractéristiques principales

Maximum output 2000 capsules/min (120,000/h)

Capsule sizes 00#–5# and safety types A–E

Capsule on-rate ≥99.5%

Fill variation ≤±3% (≥300 mg, 40–80 mesh granules)

Noise ≤75 dBA

Dry vacuum pump (Ruixu RX25), vacuum −0.02 to −0.06 MPa

Motor 6.45 kW (VFD stepless speed control)

PLC control (Delta DVP14E)

HMI (Taiwan Weinview TK6070Hi)

Main motor: German SEW R37DT90L4

Precision indexing mechanism: Taiwan Saifeng SKD

Inner groove cam drive (eliminates outer cam + spring fatigue)

Underslung cam + pressure atomizing oil pump lubrication

Seal ring outer dust guard

Automatic oiling system (every 24 h)

3D-adjustable dosing disk (lower face datum) — nationally pioneered

One-directional upper/lower mold block movement + imported double-lip polyurethane seal

Air-blow + vacuum cleaning of die holes

Auto-stop on material shortage

Jog control for operation and cleaning

Working temperature 21 °C ± 3 °C, humidity 40–55%

Exhaust capacity 300 m³/h

Water flow 250 L/h (water-ring vacuum pump or external)

Maximum output 2000 capsules/min

Parts interchangeability ≥99% (each part has a fixed code)

Fast mold changeover, simple operation

3D dosing disk reduces powder leakage (nationally pioneered)

Underslung cam + atomized lubrication extends service life

Original Japanese linear bearings ensure precision

Ideal for pharmaceutical and nutraceutical hard capsule production

Optional pellet filling device

Powder collector (pipeline recovery, no re-sterilisation needed)

SGS product certification, CE

Applications

Pharmaceutical hard capsule filling

Nutraceutical capsule filling

Powder/granule filling into 00#–5# capsules

Pellet filling (optional)

Secteurs

Pharmaceutique

Nutraceuticals / Health Products

Solid Dosage Manufacturing

Marques des composants

Precision intermittent indexing mechanism

Taiwan Saifeng SKD (RU100DS-06-120-2L-CN, RU100DS-10-150-2L-CN)

Main motor

German SEW R37DT90L4

Dry vacuum pump

Ruixu RX25

Vacuum cleaner / dust collector

2.2 kW (Zhejiang, China)

HMI

Taiwan Weinview TK6070Hi

VFD

Delta VFD022B43B

PLC

Delta DVP14E

Linear bearing (Φ20-50)

Japan OSAKA SEIKO (DKNΦ20-50)

Linear bearings (SDE10/12/16/20/50Y)

Japan OSAKA SEIKO

Flat ring roller needle bearing NATR10

TOSUN Japan

Thermal relay 3UA50

Siemens

Contactor 3TB43/3TB41

Siemens

Circuit breaker 5SJ63-3P-32A/5SJ61-1P-10A

Siemens

Proximity sensor LJC30A-H-Z/AB2

Shanghai

SED

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Conformité

SGS

Nettoyage et entretien

Pre-production: wipe outer surfaces with wet cloth; wipe inside machine hood, hopper, turntable, and filling mechanism with clean cloth then 75% industrial alcohol. Post-shift: same as pre-production cleaning. All product-contact parts (dosing disk, molds, hopper) must be cleaned with 75% industrial alcohol before and after each production run.