Accueil / Équipements / Seringues préremplies / Single-Head Prefilled Syringe Vacuum Filling and Stoppering Machine

SED-1YGF-K

Sur devis

SED · SED-1YGF-K · 1 unités vendues

SED-1YGF-K — Single-Head Prefilled Syringe Vacuum Filling and Stoppering Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1YGF-K is a single-head automatic prefilled syringe vacuum filling and stoppering machine for liquid (water-based) and viscous (gel/ointment) materials. Designed for SCF prefilled syringes from BD, BG, SCHOTT and maj

GMP-compliant material build

Choisir une variante (3)

Délai de livraison

Sur devis

Cadence

600–900 syringes/h

Fonctionnement

Trays of nested or unnested SCF syringes index under a single ceramic plunger pump. The needle descends with the rising liquid level (anti-splash). Filling occurs under vacuum so viscous materials fill without air gaps. After filling, rubber plugs vibrated into orientation in a SUS316L bowl are placed and pressed under vacuum so the plug seats flush against the liquid surface with no friction particulates. Servo motors synchronize all motions; PLC + HMI manage parameters and alarm on faults.

Processus de fonctionnement

1Trays of nested or unnested SCF syringes index under a single ceramic plunger pump.

2The needle descends with the rising liquid level (anti-splash).

3Filling occurs under vacuum so viscous materials fill without air gaps.

4After filling, rubber plugs vibrated into orientation in a SUS316L bowl are placed and pressed under vacuum so the plug seats flush against the liquid surface with no friction particulates.

5Servo motors synchronize all motions; PLC + HMI manage parameters and alarm on faults.

Caractéristiques techniques

Caractéristiques de la variante : SED-1YGF-K liquid (water agent) configuration

Caractéristiques

Modèle

SED-1YGF-K

Cadence

600–900 syringes/h

Tension

380V / 220V 50-60Hz

Fluides et énergie

Electrical: 380V or 220V 50-60Hz, 2 kW total. Compressed air: 0.55-0.75 MPa, 15 L/s. Vacuum: includes 1 set of 2-stage vacuum pump.

Détails de conformité

Surfaces SUS304; product-contact surfaces SUS316L + medical silicone; fully meets GMP. Optional 100-class laminar flow hood for cleanroom production.

Puissance

2 kW

Pression d’air

0.55-0.75 MPa, 15 L/s

Dimensions

Longueur

800 mm

Largeur

700 mm

Hauteur

1730 mm

Poids

300 kg

Emprise au sol

800 x 700 x 1730 mm. Modular - can stand alone or sit in line with denester / screw-on / labeler / inspection machines.

Matériaux

Matériaux en contact

SUS316L acier inoxydable; medical silicone rubber; ceramic plunger pump

Matériaux du bâti

SUS304 stainless steel surface

Caractéristiques principales

Single filling head + single stoppering head

Compatible with 0.5 / 1 / 2.25 / 3 / 5 / 10 / 20 mL SCF syringes

Filling accuracy <= +/- 1%

Throughput 600-900 syringes/h

Ceramic plunger pump - acid/alkali, abrasion and high-temp resistant

Vacuum filling + vacuum stoppering for bubble-free, particulate-free results

Filling needle rises with liquid level (anti-splash)

SUS316L gloss-finish vibrator bowl for plug orientation, no cleaning dead zone

Servo-synchronized motions, modular non-interference control

Siemens PLC + HMI with real-time station status and fault alarms

Modular - stand-alone or in-line with denester, screw-on, labeler, light inspection

Universal 2.25-3 mL mold included; other molds customizable

Includes 1 set of 2-stage vacuum pump

Aseptic, GMP-grade build (SUS304 surface, SUS316L + medical silicone contact)

Vacuum-assist removes bubbles in viscous fills - higher pass rate

Vacuum stoppering removes stopper-friction particulates

Compatible with major brand prefilled syringes (BD, BG, SCHOTT) out of the box

Modular: same machine fits as stand-alone benchtop or as a line module

Optional 100-class laminar flow hood enables clean-environment production

12-month warranty from installation (max 16 months from delivery)

Applications

Aseptic filling of prefilled syringes with liquid (water-based) drugs

Aseptic filling of prefilled syringes with viscous gel/ointment formulations

Vaccine, biologic and high-value injectable filling and stoppering

Cosmetic ampoule / serum syringe filling

Secteurs

Pharmaceutical (injectables, vaccines, biologics)

Cosmetics / dermatology (prefilled syringes)

Dental / aesthetic (gels)

Marques des composants

HMI: Siemens

PLC: Siemens

Servo motor: Siemens (standard); Panasonic optional

Small relay: OMRON (standard); Schneider optional

Contactor: CHINT (standard); Schneider optional

Button: CHINT (standard); Schneider optional

Switching power supply: Mean Well (Taiwan); Schneider optional

Miniature circuit breaker: CHINT (standard); Schneider optional

Proximity switch: OMRON (standard); Schneider optional

Magnetic switch: OMRON (standard); Schneider optional

Photoelectric sensor: OMRON (standard); Panasonic optional

Speed motor: BALE (standard); JSCC optional

Solenoid valve: AirTAC (standard); SMC optional

Cylinder: AirTAC (standard); SMC optional

Filling pump: XINCI (standard); JINGZHUO optional

Vacuum pump: VALUE (standard); BUSCH (Germany) optional

SED

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Conformité

GMP-compliant material build