Accueil / Équipements / Remplisseuse-scelleuse de capsules de café / Rotary Type Automatic Coffee Capsule Filling and Sealing Machine (Single Head)

SED-1KJ-Z

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SED-1KJ-Z — Rotary Type Automatic Coffee Capsule Filling and Sealing Machine

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SED-1KJ-Z rotary-type automatic coffee capsule filling and sealing machine (single head). Rotary stations: auto empty-capsule dispensing, nitrogen flushing (1st), no-capsule detection, optional vacuum powder feeding to h

Délai de livraison

Sur devis

Cadence

2500–3000 cups/hour

Fonctionnement

Rotary station flow: (1) Empty capsule dispensing — capsules stored on slanted rod (50-100 pcs), dispensed one by one into mold plate via pneumatic drive (upgradable to servo). (2) Nitrogen flushing into empty capsule and hopper. (3) No-capsule sensor — if no capsule detected, filling and sealing do not execute. (4) Optional vacuum feeder supplies coffee powder automatically to 15-liter hopper. (5) Servo screw filling — servo motor drives screw, filling amount adjustable via HMI (pulse and speed); internal mixing motor with adjustable speed; hopper on movable rod for easy cleaning; nitrogen-atmosphere in hopper. (6) Second nitrogen flush. (7) Foil lid dispensing — vacuum suction cup picks pre-cut lid and places onto filled capsule; storage rod holds ~1500 lids. (8) No-lid sensor — if no lid detected, machine stops and alarms. (9) Pneumatic heat sealing — copper sealing head, Omron temperature controller and solid-state relay for constant temperature. (10) Vacuum suction output to 1-meter conveyor belt. Air cylinder position tracking (magnetic switch) prevents table rotation if any cylinder fails to return.

Processus de fonctionnement

1Rotary station flow: (1) Empty capsule dispensing — capsules stored on slanted rod (50-100 pcs), dispensed one by one into mold plate via pneumatic drive (upgradable to servo).

2(2) Nitrogen flushing into empty capsule and hopper.

3(3) No-capsule sensor — if no capsule detected, filling and sealing do not execute.

4(4) Optional vacuum feeder supplies coffee powder automatically to 15-liter hopper.

5(5) Servo screw filling — servo motor drives screw, filling amount adjustable via HMI (pulse and speed); internal mixing motor with adjustable speed; hopper on movable rod for easy cleaning; nitrogen-atmosphere in hopper.

6(6) Second nitrogen flush.

7(7) Foil lid dispensing — vacuum suction cup picks pre-cut lid and places onto filled capsule; storage rod holds ~1500 lids.

8(8) No-lid sensor — if no lid detected, machine stops and alarms.

9(9) Pneumatic heat sealing — copper sealing head, Omron temperature controller and solid-state relay for constant temperature.

10(10) Vacuum suction output to 1-meter conveyor belt.

11Air cylinder position tracking (magnetic switch) prevents table rotation if any cylinder fails to return.

Caractéristiques techniques

Caractéristiques de la variante : SED-1KJ-Z

Caractéristiques

Modèle

SED-1KJ-Z

Cadence

2500–3000 cups/hour

Tension

AC 380V 50Hz

Fluides et énergie

Electrical: AC 380V 50Hz (3-phase 4-wire), 2.0 kW. Compressed air: 0.6 MPa, 600 L/min. Nitrogen gas supply (cylinder or generator, customer-supplied). Voltage customization available.

Détails de conformité

Warranty 1 year. Delivery time 30-35 days after deposit and capsule sample receipt (25-30 days manufacturing, 5 days debugging). Payment: 50% T/T deposit, 50% T/T balance before shipment. Packing: wooden frame. Base model includes K-Cup mold.

Puissance

2 kW

Pression d’air

0.6 MPa

Dimensions

Longueur

1300 mm

Largeur

1250 mm

Hauteur

2000 mm

Poids

900 kg

Emprise au sol

Machine dimensions 1300×1250×2000 mm (L×W×H). Wooden case 1400×1350×2250 mm. Machine weight 900 kg. Three-phase power required.

Matériaux

Matériaux en contact

SUS304 (all parts in contact with coffee powder)

Caractéristiques principales

1 filling head (single head)

Capacity 2500-3000 cups/hour (speed adjustable)

Filling range 2-30 g (adjustable)

Filling accuracy ±0.05-0.1 g (servo screw)

Sealing temperature range 0-300°C (adjustable)

Power 2.0 kW

Air consumption 600 L/min (0.6 MPa)

Power supply AC 380V 50Hz (3-phase 4-wire), voltage customizable

Machine dimensions 1300×1250×2000 mm

Machine weight 900 kg

Wooden case dimensions 1400×1350×2250 mm

Hopper volume 15 L with mixing motor

Nitrogen flushing x3 (into empty capsule, hopper, and before sealing)

SIEMENS PLC + SIEMENS HMI control

Spare parts included: thermocouples x2, heating elements x4, vacuum suction cups x4, solenoid valves x2

Rotary high-speed production: 2500-3000 cups/hour

Servo screw filling accuracy ±0.05-0.1 g

Triple nitrogen flushing for superior MAP freshness protection

No-capsule and no-lid sensors prevent coffee waste and ensure clean operation

SIEMENS PLC + HMI with multi-language display, one-key operation

Optional vacuum feeder for fully automatic powder supply

Copper heat-sealing head with Omron temperature control — uniform and beautiful seals

Air cylinder magnetic-switch safety system prevents mechanical collision

Applications

Nespresso coffee capsule filling and sealing

K-Cup coffee capsule filling and sealing

Other powder-type capsule high-precision filling

Secteurs

Coffee

Agroalimentaire et boissons

Marques des composants

SIEMENS (PLC,Germany)

SIEMENS (HMI/touch screen,Germany)

OMRON (temperature controller,Japan)

OMRON (solid state relay,Japan)

OMRON (intermediate relay,Japan)

OMRON (sensor,Japan)

DELTA (filling servo motor,Taiwan)

SCHNEIDER (AC contactor,France)

SCHNEIDER (circuit breaker,France)

SCHNEIDER (button switch,France)

SCHNEIDER (frequency converter,France)

AIRTAC (solenoid valve,Taiwan)

AIRTAC (air cylinder,Taiwan)

MITSUBISHI (main drive motor,Japan)

SED

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