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SED-180ZD-A
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SED-180ZD-A
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SED-180ZD-A — Nitrogen Generation System

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-180ZD-A is a PSA (Pressure-Swing Adsorption) nitrogen generation system using PERMEA-derived technology. Skid-mounted, one-key start/stop, ready in 2 minutes. Output ≥180 Nm³/h N₂, purity ≥99%, outlet pressure 0.1–0.

GB150 — Steel Pressure VesselsISO 8573.1 — Compressed Air Quality ClassesJB4730 — Non-destructive Testing of Pressure VesselsJB478 — Welding Procedure Qualification for Steel Pressure Vessels
Délai de livraison
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Cadence
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Fonctionnement

Based on the differential diffusion rates of O₂ and N₂ through carbon molecular sieve (CMS): O₂ diffuses faster than N₂, so CMS preferentially adsorbs O₂ under pressure, enriching N₂ in the non-adsorbed phase. Two CMS towers alternate between adsorption (pressurized) and regeneration (depressurized) cycles. Flow path: air compressor → refrigeration dryer → air buffer tank → PSA nitrogen generator → nitrogen buffer tank. PLC controls the full cycle; an online oxygen analyzer continuously monitors purity.

Processus de fonctionnement
1Based on the differential diffusion rates of O₂ and N₂ through carbon molecular sieve (CMS): O₂ diffuses faster than N₂, so CMS preferentially adsorbs O₂ under pressure, enriching N₂ in the non-adsorbed phase.
2Two CMS towers alternate between adsorption (pressurized) and regeneration (depressurized) cycles.
3Flow path: air compressor → refrigeration dryer → air buffer tank → PSA nitrogen generator → nitrogen buffer tank.
4PLC controls the full cycle; an online oxygen analyzer continuously monitors purity.

Caractéristiques techniques

Caractéristiques de la variante : SED-180ZD-A

Caractéristiques

Modèle
SED-180ZD-A
Tension
380V 50Hz
Fluides et énergie
Electrical: total installed power 58.2 kW (air compressor 55 kW, refrigeration dryer 3.1 kW, N₂ generator 0.1 kW). Supply voltage: 380 V 50 Hz. Inlet air pressure: 0.75–0.8 MPa.
Détails de conformité
Manufactured to GB150, GB191, GB4706.1, GB10893, ISO 8573.1 and other applicable manufacturing and pressure-vessel standards. Pressure vessel certificate of conformity and factory certificate of acceptance provided.
Puissance
58.2 kW
Pression d’air
Inlet 0.75-0.8 MPa; outlet 0.1-0.65 MPa adjustable

Dimensions

Poids
5000 kg
Emprise au sol
Skid-mounted unit; consult layout drawing for exact footprint. Installation environment: indoors, well-ventilated, no oil mist or corrosive gas; ambient temperature −10 to +40 °C, relative humidity ≤95%; dedicated 3-phase 5-wire 380 VAC 50 Hz power supply.

Matériaux

Matériaux en contact
Q345R steel (adsorber vessels); 304 stainless steel (N₂ buffer tank / outlet heater)
Matériaux du bâti
High-strength steel structural frame; skid base with epoxy primer + acrylic automotive topcoat (Foton)

Caractéristiques principales

N₂ output ≥180 Nm³/h
N₂ purity ≥99%
Outlet pressure 0.1–0.65 MPa adjustable
Inlet air pressure 0.75–0.8 MPa, oil content ≤0.01 ppm
Filtration fineness ≤0.01 μm
Skid-mounted unit, ready in 2 minutes
One-key start/stop + automatic start/stop (energy-saving at low flow)
Siemens S7-200 PLC + 7-inch MCGS touch screen
SMC thermal mass flow meter (Japan)
Online O₂ display + automatic vent alarm on over-limit
Adsorber material: Q345R steel
Nitrogen buffer tank: 304 stainless steel
55 kW variable-frequency permanent-magnet screw air compressor
PERMEA (USA/Germany) advanced filling technology — uniform airflow distribution, no dead zones
Imported pneumatic valves rated ≥3,000,000 cycles, reliable switching
Japanese Takeda high-performance CMS — strong adsorption, long service life
Siemens S7-200 PLC for fully automatic operation
Ionic-flow N₂ purity sensor with 5-year online service life
Fault-safe system: O₂ over-limit, over-pressure, and over-temperature automatic alarms
Free commissioning + lifetime paid maintenance

Applications

Continuous N₂ supply (food, pharmaceutical, chemical, electronics industries)
Applications requiring ≥99% purity N₂ at 0.1–0.6 MPa
Any site requiring unattended, fully automated nitrogen generation

Marques des composants

PLC
Siemens S7-200
HMI touch screen
MCGS TPC7062HW
Circuit breaker
Schneider IC65N
Indicator / button / switch
Schneider
Power supply
Mean Well
Intermediate relay
Omron
Solenoid valve (2-position 5-way)
AirTAC
Pressure regulating valve AR2000
AirTAC
Pneumatic valves (>3M cycle life)
Dingguan 2000 series
Pressure gauge YZ-60
LR
Thermal mass flow meter
SMC
N₂ flowmeter
SUTO
N₂ analyzer
ChangAi P860-4N
55 kW variable-frequency screw compressor
Warburg
Refrigeration dryer
LY (Lingyu)
Ultra-precision filter
Yineng CJ150-CTAXH
Carbon molecular sieve
Takeda (high-efficiency)
CMS packing technology
PERMEA
SED
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Conformité

GB150 — Steel Pressure Vessels
ISO 8573.1 — Compressed Air Quality Classes
JB4730 — Non-destructive Testing of Pressure Vessels
JB478 — Welding Procedure Qualification for Steel Pressure Vessels

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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