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SED-15KJCS-L

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SED-15KJCS-L

SED · SED-15KJCS-L · En vedette

SED-15KJCS-L — Pharmaceutical Rubber Stopper Washing Machine

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SED-15KJCS-L pharmaceutical rubber-stopper washing machine. Capacity 115,000 pcs/batch for Φ30×4 mm stoppers (~40,000 pcs/batch for 32×12 stoppers); cycle time about 4.5 h per batch. Twelve-step process: feeding, coarse

Délai de livraison

Sur devis

Cadence

40000–115000 pcs/batch (Φ30×4 stoppers)

Fonctionnement

Batch process: stoppers loaded into rotating washing barrel; coarse wash → rinse → fine wash with combined ultrasonic agitation and central strong spray; sampled in-line; silicone introduced through central sprinkler under controllable positive pressure; flushed; steam-sterilized at up to 133 ℃; dried under vacuum + circulating hot air; pressure normalized; cooled by vacuum + fresh-air exchange; discharged automatically via elephant-nose chute.

Processus de fonctionnement

1Batch process: stoppers loaded into rotating washing barrel; coarse wash → rinse → fine wash with combined ultrasonic agitation and central strong spray; sampled in-line; silicone introduced through central sprinkler under controllable positive pressure; flushed; steam-sterilized at up to 133 ℃; dried under vacuum + circulating hot air; pressure normalized; cooled by vacuum + fresh-air exchange; discharged automatically via elephant-nose chute.

Caractéristiques techniques

Caractéristiques de la variante : SED-15KJCS-L

Caractéristiques

Modèle

SED-15KJCS-L

Cadence

40000–115000 pcs/batch (Φ30×4 stoppers)

Fluides et énergie

Electrical supply (3-phase); steam (sterilization, design temp 133 ℃); purified water; compressed air; vacuum source; clean compressed air for fresh-air cooling

Détails de conformité

Inner surface finish 0.4 µm, outer 0.8 µm; pharma-grade SS 316L contact parts; clean compressed air filter with SIP and integrity online detection; safety-interlock alarm protection on discharge door; total drainage anti-falling-tank device.

Dimensions

Longueur

3100 mm

Largeur

2450 mm

Hauteur

2500 mm

Poids

4200 kg

Emprise au sol

3100 × 2450 × 2500 mm, 4200 kg

Matériaux

Matériaux en contact

Stainless steel 316L (tank, washing barrel, central spray, air-impact device, elephant-nose discharge)

Matériaux du bâti

Stainless steel 304 (outer wrap); aluminum silicate insulation 65 mm

Caractéristiques principales

Capacity 115,000 pcs/batch for Φ30×4 mm stoppers

12-step automated process (wash → silicone → sterilize → dry → cool)

Ultrasonic + central strong spray washing

Steam sterilization (design temperature 133 ℃)

Vacuum + hot-air circulating drying

Vacuum + fresh-air cooling (avoids contamination)

Automatic elephant-nose discharge

Patent: surrounding-spray CIP

Patent: full back-door + barrel-pullout system

Patent: water-sample port

On-line sampling (rubber stopper + water)

Cobetter clean-air filter with SIP and integrity online detection

Three patented technologies (CIP, back door, water sampling)

Cycle time ~4.5 h per batch — high throughput per shift

Inner surface 0.4 µm finish — meets pharma cleanliness

Major imported components: Grundfos pump, Burkert valves, Siemens PLC, ABB VFD, Omron sensors

GMP-friendly: ultrasonic + central spray ensures consistent cleaning

Safety interlocks and full-line alarm protection

Applications

Pharmaceutical rubber stopper washing for injectable/freeze-dried/water-injection production

Secteurs

Pharmaceutical (injectables, antibiotics powder, water injection)

Marques des composants

Main drive reducer: NMRV130-117

Mechanical seal of fore-spindle: SED 212-100

Rotary joint: SED XJ/50S1-210

Bearings (fore/back spindle): (Harbin) 42119/118

Circulating pump: Denmark Grundfos CM10-3

Vacuum pump: SED SK-3.8

Solenoid valve: (Tianzheng) Bf-15

Hot wind fan: SED American No.3

Electric heating tubes: (Shanghai Zhuanghang) 2.0 kW × 12

Hot wind motor: (Mindong) 3.0 kW

HEPA air filter: (Sujing) 450×200×150,H13,0.3 µm

Differential pressure meter: Dwyer (USA) 0~750 Pa

Pneumatic FRL: Airtac BFC-3000

Pneumatic elements: AK PM502 ×16

Clean compressed-air filter: Cobetter (with SIP + integrity detection)

Temp sensors: Careermen PT100

Pressure sensor: Careermen ST200

HMI: PROFACE 10"

PLC: Siemens S7-200 SMART + EM AE06 + EM DR32

Proximity sensors: Japan Omron E2K-C25ME1

Printer: Japan Epson EPSON 520Q

VFD: ABB ACS

Breakers / contactors / switches: Siemens 5SJ63 / 3RU60 / 3RT60 / 3VL1706

Thin-film relay: HONGFA HF41F

Magnetic switch: Yuanlifu CSI-M

Steam inlet valve: Burkert pneumatic angle seat

Water/air valves: Burkert pneumatic diaphragm

Other valves: pneumatic ball

Discharging door interlock cylinder: Wenzhou Angjie

Tank safety valve: HAIYI A88W-16RLRL DN20

Back-cover proximity sensor: PR12-4DN

SED

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Nettoyage et entretien

Patented surrounding-spray CIP; in-line water sampling for verification; designed for full automatic CIP cycle.