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SED-150GB-B
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SED · SED-150GB-B · En vedette
SED-150GB-B — High-Efficiency Intelligent Coating Machine with CIP System
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-150GB-B (with CIP System) High-Efficiency Intelligent Coater. Fully enclosed coating chamber compliant with GMP — no dust escape or slurry splash. Performs organic film coating, aqueous film coating, enteric coating,
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Délai de livraison
Sur devis
Cadence
150 kg per batch
Fonctionnement
Tablet cores tumble in a closed perforated rotating drum (2–18 rpm) under negative pressure. Coating slurry is atomized by IWATA WA-101 spray guns (3 pcs) onto the tablet bed. Hot filtered air (room temperature to 80 °C, three-stage HEPA) is supplied through the drum and extracted by explosion-proof exhaust fan, rapidly drying the coating film. The entire process — temperature, speed, negative pressure, spray rate — is controlled by Siemens PLC with touch-screen display. CIP cycle automatically cleans drum, exhaust port, drip tray, and drum exterior via 7–8 rotating spray balls.
Processus de fonctionnement
1Tablet cores tumble in a closed perforated rotating drum (2–18 rpm) under negative pressure.
2Coating slurry is atomized by IWATA WA-101 spray guns (3 pcs) onto the tablet bed.
3Hot filtered air (room temperature to 80 °C, three-stage HEPA) is supplied through the drum and extracted by explosion-proof exhaust fan, rapidly drying the coating film.
4The entire process — temperature, speed, negative pressure, spray rate — is controlled by Siemens PLC with touch-screen display.
5CIP cycle automatically cleans drum, exhaust port, drip tray, and drum exterior via 7–8 rotating spray balls.
Caractéristiques techniques
Caractéristiques de la variante : SED-150GB-B 150 kg coater without CIP
Caractéristiques
Modèle
SED-150GB-B
Cadence
150 kg per batch
Tension
Three-phase (industrial) — total ~60 kW electric heat or ~20 kW steam-heated; main motor 2.2 kW Ex
Fluides et énergie
Three-phase electrical: total 20 kW (steam-heat option) or 60 kW (electric-heat option); compressed air ≥ 0.4 MPa at 0.8 m³/min; potable water + purified water + detergent supply for 3-channel CIP
Détails de conformité
GMP-compliant fully-enclosed coating; air supply ISO Class 8 (Chinese 100,000-class) via 3-stage HEPA (H13); GB 5226.1 electrical safety (insulation ≥ 1 MΩ; AC 1000V hi-pot 1 s); explosion-proof motors and pneumatic valves on air inlet/outlet for anti-backflow.
Puissance
69.45 kW
Pression d’air
>=0.4 MPa, 0.8 m^3/min compressed air
Dimensions
Longueur
1700 mm
Largeur
1300 mm
Hauteur
2100 mm
Poids
900 kg
Emprise au sol
Main machine 1700 × 1300 × 2100 mm (900 kg); hot-air filter unit 780 × 1050 × 2100 mm (400 kg); pulse-bag exhaust unit 930 × 930 × 2000 mm (500 kg); 85 L mixing tank (480 mm ID × 490 mm tall)
Matériaux
Matériaux en contact
304 stainless steel mirror-polished (perforated drum, agitator); 304 SS (mixing tank body, lid, agitator paddle and shaft); IWATA spray gun wetted parts; peristaltic tubing
Matériaux du bâti
SUS304 2.5 mm sheet (POSCO Korea) for main and auxiliary body; double-wall insulated; 304 SS matte exterior with vertical-stripe finish
Caractéristiques principales
Max load 150 kg/batch; drum diameter 1200 mm; perforation 3 mm
Drum speed 2–18 rpm with VFD, accuracy ±0.5 rpm
Main motor 2.2 kW explosion-proof
10 sugar-coating + 10 film-coating recipe programs
Three-stage HEPA (H13) supply air to ISO Class 8 (100,000-level)
IWATA (Japan) WA-101 spray guns (3 pcs)
Dual pump system: peristaltic pump for film coating + impeller pump for sugar slurries
3-channel automatic CIP system
Siemens touch-screen and Siemens PLC control
Negative-pressure display and automatic control
Pulse-bag exhaust dust removal (F8-grade)
Optional Epson dot-matrix printer, RS-232 monitoring, infrared thermometer
Dual-purpose (film coating + sugar coating) on one machine
Built-in 3-channel CIP eliminates manual cleaning entry
IWATA spray gun: 0.29–0.39 MPa interlock prevents drip/clog
316L SS contact path (POSCO Korea sheet), mirror-polished, Ra verified
Siemens PLC with 10+10 programmable recipes and data logging
Applications
Tablet sugar coating
Tablet aqueous film coating
Tablet organic film coating
Enteric coating
Pellet/pill coating
Secteurs
Pharmaceutical (oral solids)
Biotechnologie
Nutraceutical / health food (coated tablets)
Marques des composants
IWATA (Japan) — WA-101 spray guns (3 pcs)
Suzhou Jinghua — JK-series 3-stage filters (HEPA)
Jieheng (Chongqing) — BT-600CA peristaltic pump
Yongjia Luofu — YB explosion-proof motor
SED
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Spécialistes des équipements · contact sur WhatsApp
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Nettoyage et entretien
Press CIP button to start automatic 3-channel cycle; automatically rinses drum interior, exhaust port, drip tray and drum exterior via 7–8 rotating spray balls — no manual entry required. Side door opens via single button for easy left/right cleaning access.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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