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SED-1300RZ-A

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SED-1300RZ-A

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SED-1300RZ-A — Émulsificateur

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1300L vacuum emulsifier system with hydraulic-lift main pot, plus auxiliary water-phase pot (800L design / 650L working) and oil-phase pot (700L design / 550L working). Frame-type counter-rotating scraper agitator with h

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Fonctionnement

Three-pot vacuum emulsification: water phase and oil phase pre-heated and stirred separately in auxiliary pots, then transferred under vacuum to main emulsifying pot where dual-directional frame-type scraper agitator (0–65 rpm) and bottom-mounted high-shear homogenizer (up to 2800–2900 rpm) emulsify the mix. Hydraulic two-column lift opens main pot lid; bottom 2.5" SS ball valve discharges by tilt or pump-out.

Processus de fonctionnement

1Three-pot vacuum emulsification: water phase and oil phase pre-heated and stirred separately in auxiliary pots, then transferred under vacuum to main emulsifying pot where dual-directional frame-type scraper agitator (0–65 rpm) and bottom-mounted high-shear homogenizer (up to 2800–2900 rpm) emulsify the mix.

2Hydraulic two-column lift opens main pot lid; bottom 2.5" SS ball valve discharges by tilt or pump-out.

Caractéristiques techniques

Caractéristiques de la variante : SED-1300RZ-A

Caractéristiques

Modèle

SED-1300RZ-A

Fluides et énergie

Electrical power (electric heating throughout: 24 kW main pot + 18 kW water pot + 18 kW oil pot); vacuum pump (5.5 kW); total system ~95.8 kW

Détails de conformité

Sanitary-grade discharge connections; jacket design pressure 0.5 MPa (main) / 0.3 MPa (aux), test pressure 0.3 MPa, working pressure <0.2 MPa.

Puissance

95.8 kW

Dimensions

Longueur

2800 mm

Largeur

1500 mm

Hauteur

4700 mm

Emprise au sol

Main pot 2800×1500 mm, height 3285–4700 mm (lift range); auxiliary water+oil pots 2800×1320×2200 mm

Matériaux

Matériaux en contact

SUS316L (main pot head, water pot inner); SUS304 (main pot body, scraper, oil pot inner, sanitary fittings); PTFE scraper blades

Matériaux du bâti

SUS304 stainless steel (Baosteel plates); 304 brushed sand-finish cladding panels; rock wool insulation; stainless steel square-tube welded frame

Caractéristiques principales

1300L design / 1000L working main emulsifying pot

Frame-type counter-rotating scraper agitator (0–65 rpm, 7.5 kW)

Bottom high-shear homogenizer (18 kW, 0–2900 rpm)

24 kW jacket electric heating on main pot

Two-column hydraulic lid lift (2.2 kW)

Vacuum pump 5.5 kW

800L water-phase pot with 1.5 kW agitator (0–960 rpm) + 18 kW heating

700L oil-phase pot with 1.5 kW agitator (0–960 rpm) + 18 kW heating

Bottom 2.5" SS precision-cast ball valve, tilt-discharge capable

Temperature probe range 0–199°C

Mirror-polished 300-mesh inside and outside

Tank lid: vacuum gauge, suction filter, vent valve, vacuum port, sight glass with light, scraper sight glass, CIP port, spare port

Homogenizer design from German technology

Siemens motors throughout, NSK Japan bearings

Comprehensive safety interlocks (no-lift if vacuum/agitating, no-start if lid not seated, overload/overvoltage shutdown, e-stop)

Counter-rotating scraper + center agitator for thorough mixing

Sealed agitator shaft with dual mechanical + dual skeleton oil seals

Anti-drop fasteners inside pot (washers, pins, reverse threads)

Stainless steel control cabinet, Chint electrical components

Applications

Cosmetic creams and lotions

Pharmaceutical creams and ointments

Skincare emulsions

Oil-water emulsions requiring high shear

Secteurs

Cosmétiques

Pharmaceutique

Personal care

Daily chemicals

Marques des composants

Siemens motor (China-made Siemens, scraper drive 7.5 kW)

Siemens motor (China-made Siemens, homogenizer 18 kW)

Siemens Beide motor (water/oil pot 1.5 kW)

NSK bearings (Japan)

Chint electrical components

Baosteel SUS304/SUS316L plate

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Nettoyage et entretien

CIP wash port on main pot lid; sanitary connections; mirror-polished interior (300 mesh) inside and out; sealed scraper agitator with two mechanical seals + two skeleton oil seals.