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SED-120LP
Sur devis
SED-120LP High-Speed Bottle Unscrambler
SED · SED-120LP · 1 unités vendues

SED-120LP — High-Speed Bottle Unscrambler

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

The SED-120LP High-Speed Bottle Unscrambler automatically orients and uprights round plastic bottles for downstream pharma, food, daily-chemical and cosmetic packaging lines. Bottles are dumped randomly into a 360 L hopp

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Délai de livraison
Sur devis
Cadence
60–200 flacons/min

Fonctionnement

Bottles are loaded in random orientation into the 360 L upper hopper. An electromagnetic vibrator at the hopper bottom continuously meters bottles down a chute to the rotating disc unit. The disc has shaped pockets (custom mold per bottle size) that capture each bottle and rotate it through a sorting/orientation track which uprights bottles with the cap facing up. Mis-oriented bottles are returned to the hopper. Upright bottles are stabilized at the discharge edge and pushed onto the user conveyor. Speed regulator allows matching downstream-line tempo; photoelectric sensor pauses feeding if the conveyor is full.

Processus de fonctionnement
1Bottles are loaded in random orientation into the 360 L upper hopper.
2An electromagnetic vibrator at the hopper bottom continuously meters bottles down a chute to the rotating disc unit.
3The disc has shaped pockets (custom mold per bottle size) that capture each bottle and rotate it through a sorting/orientation track which uprights bottles with the cap facing up.
4Mis-oriented bottles are returned to the hopper.
5Upright bottles are stabilized at the discharge edge and pushed onto the user conveyor.
6Speed regulator allows matching downstream-line tempo; photoelectric sensor pauses feeding if the conveyor is full.

Caractéristiques techniques

Caractéristiques de la variante : SED-80LP base low-speed (30-100 bpm)

Caractéristiques

Modèle
SED-120LP
Cadence
60–200 flacons/min
Tension
220V 50Hz monophasé
Fluides et énergie
AC 220V 50Hz single-phase, 1 kW total. No compressed air needed. Earth ground required.
Détails de conformité
GMP-compliant 304 SS construction. 12-month warranty since installation, max 16 months from delivery. FOB Shanghai/Ningbo, 25-day lead time, standard export packing.
Puissance
1 kW

Dimensions

Longueur
2200 mm
Largeur
1350 mm
Hauteur
1900 mm
Poids
650 kg
Emprise au sol
2200 x 1350 mm (~3 m2). Stand-alone unit positioned at the head of a bottle line.

Matériaux

Matériaux en contact
304 stainless steel hopper, vibrating chute, rotating disc surface and bottle conveyor pickup
Matériaux du bâti
304 stainless steel frame and panels, GMP-compliant fully enclosed structure

Caractéristiques principales

Up to 200 bottles/min - true high-speed unscrambling
360 L large hopper buffers bulk dumping by operator
Electromagnetic vibrator metering avoids bottle damage
Modular disc mold swap accommodates new bottle sizes
Range: bottle diameter 20-100 mm, height 20-150 mm
304 SS body fully GMP-compliant
Built-in SED control system with photoelectric sensor
Variable speed regulator syncs with downstream line
Compact 2200 x 1350 mm footprint
Schneider air-switch and emergency stop
Eliminates expensive manual bottle uprighting labor
Highest-throughput model in SED bottle-unscrambler family (vs 80LP, 160LP)
Modular mold replacement (USD 1,200/set) - adapt to new bottle sizes without buying a new machine
Brand-name electrics: Schneider safety, SICK sensors, MEANWELL power
Field-proven, sold as part of SED-SX packaged lines

Applications

Pharma round PE/PET bottles entering counting/filling line
Cosmetic round bottles into filling lines
Daily-chemical round containers
Food sauce/oil round bottles
Veterinary medicine bottles

Secteurs

Pharmaceutique
Cosmétique
Daily chemical
Agroalimentaire et boissons
Vétérinaire

Marques des composants

Rotating disc motor: MAILI (China)
Control system: SED in-house
Switching power supply: MEANWELL (Taiwan)
Air switch: SCHNEIDER (France)
Emergency stop switch: SCHNEIDER (France)
Photoelectric bottle sensor: SICK (Germany)
SED
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Nettoyage et entretien

Empty hopper between batches; remove disc mold (modular bolt-in) for cleaning at sink. Wipe SS surfaces with damp cloth. Avoid water entering control box, switching supply, or vibrator coil.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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