Accueil / Équipements / Nettoyeuse à ultrasons / High-Capacity Ultrasonic Vial Washer (Ampoule Washing Machine) — SED-120CXP-N

SED-120CXP-N

Sur devis

SED-120CXP-N

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SED-120CXP-N

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SED-120CXP-N High-Capacity Ultrasonic Vial Washer (water-injection ampoule washer). Touch-screen + PLC controlled, 2-track ultrasonic + high-pressure water spray + back-flush + clean-air dry, infinitely variable VFD spee

Built per new-version Chinese GMP for pharmaceutical manufacturing

Délai de livraison

Sur devis

Cadence

120 flacons/min

Fonctionnement

Operator loads vials onto the infeed plate; the dial-feed turntable pushes them onto the rotating track and flips them 180° (mouth-down) into the ultrasonic cleaning bath. After ultrasonic cavitation cleaning, vials enter the back-flush track for 'two-water-one-air' rinsing (deionised water, water-for-injection, clean compressed air with separate spray nozzles to prevent cross contamination), then flip back 180° (mouth-up) onto the take-out plate or downstream conveyor.

Processus de fonctionnement

1Operator loads vials onto the infeed plate; the dial-feed turntable pushes them onto the rotating track and flips them 180° (mouth-down) into the ultrasonic cleaning bath.

2After ultrasonic cavitation cleaning, vials enter the back-flush track for 'two-water-one-air' rinsing (deionised water, water-for-injection, clean compressed air with separate spray nozzles to prevent cross contamination), then flip back 180° (mouth-up) onto the take-out plate or downstream conveyor.

Caractéristiques techniques

Caractéristiques de la variante : SED-120CXP-N

Caractéristiques

Modèle

SED-120CXP-N

Cadence

120 flacons/min

Tension

220V, 50Hz

Fluides et énergie

Electrical 220 V / 50 Hz, ~1.6 kW ultrasonic; deionised / brine-free water 0.2-0.45 MPa, 6 L/min, DN15; water-for-injection 0.2-0.45 MPa, 4 L/min, DN15; clean compressed air 0.2-0.45 MPa, 30 L/min, DN15.

Détails de conformité

Designed for the new-version GMP for pharmaceutical production. Three-tier password access (manager / QC / operator). Three-guarantee + lifetime maintenance after-sales coverage. Manufacturer provides on-site installation, commissioning, operator training, and assistance with GMP validation.

Puissance

1.6 kW

Dimensions

Longueur

2600 mm

Largeur

1000 mm

Hauteur

1800 mm

Poids

320 kg

Matériaux

Matériaux en contact

316L stainless steel (water and air spray pipe assemblies, sanitary spray nozzles); 316L sanitary ball valves; PTFE flip-track strips

Matériaux du bâti

Stainless steel sheet (2-3 mm) for tracks, water trough, baffles; organic-glass cross-contamination guard; 45# steel intermediate parts (pulley shaft sleeve, friction blocks)

Caractéristiques principales

2-track ultrasonic vial washing line at 120 bottles/min

Quoted for 100 ml vials; quick changeover for other sizes (deflector + dial wheel + flip rail swap)

16 x 100 W ultrasonic transducers (Baoding Bier) — total 1.6 kW ultrasonic power

Patented superposition / overlay ultrasonic technology — claimed ~3x intensity boost

'Two-water-one-air' spray system with separate nozzles for deionised water, WFI, and clean air to prevent cross-contamination

Back-flush spray + ultrasonic + ambient ultrasonic + air dry

180° flip in / 180° flip out for mouth-down cleaning

Touch-screen PLC with 3-tier password (manager, QC, operator)

Variable speed via Delta VFD

Pneumatic friction clutch on dial wheel — slips automatically on jam to avoid breakage

Wash quality >=99.9%, breakage <=0.1%, noise <60 dB

Compatible with PW / WFI quick-connect DN15 sanitary connections

Patented overlay ultrasonic technology delivers up to 3x cleaning intensity

Strict separation of DI water, WFI, and clean air prevents cross-contamination — meets new-version GMP

Three-tier password security supports validated production environments

Combination electric/reducer assembly: stable, low-maintenance, compact

Three-guarantee + lifetime maintenance after-sales policy

Applications

Cleaning of glass vials for water-based injectables

Cleaning of ampoule and vial bottles in injectable production

Pre-sterilisation washing of pharmaceutical bottles

Secteurs

Pharmaceutical (injectables / water injection)

Biopharmaceutical

Marques des composants

Baoding Bier ultrasonic transducers (16 x 100 W)

Delta VFD-A0.75 inverters (3 pcs)

XINJE touch screen + PLC modules (Delta optional)

Mitsubishi CM50DY power module

Nanfang Pump CH112-25/CHL16-10SWSC water pump

Hangbo (Harbin) bearings

Zibo Zhongyuan WC-60 worm-gear reducer

SED

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Conformité

Built per new-version Chinese GMP for pharmaceutical manufacturing