SED-1200RZ-A
Sur devis
SED-1200RZ-A
SED · SED-1200RZ-A · En vedette
SED-1200RZ-A — Vacuum Emulsifier Mixer
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-1200RZ-A Vacuum Emulsifier Mixer (1200 L). Three-vessel emulsification skid with main emulsifier kettle (1200 L working volume / 1500 L total), oil-phase kettle (600 L) and water-phase kettle (600 L), dual-column hyd
Délai de livraison
Sur devis
Cadence
Contactez-nous
Fonctionnement
Oil and water phases are pre-prepared in two 600 L jacketed kettles with high-speed eccentric dispersion agitation, then transferred into the 1200 L main emulsifier under vacuum (–0.09 MPa). The main kettle uses bidirectional wall-scraping slow agitation (0–65 rpm, 7.5 kW) and an upper homogenizer (18 kW, 0–2950 rpm) to produce a fine stable emulsion. The dual-column hydraulic system lifts the main kettle lid for loading/CIP. Multiple safety interlocks: vacuum prevents lid lift; agitator running prevents lid lift; lid not fully closed prevents agitator start.
Processus de fonctionnement
1Oil and water phases are pre-prepared in two 600 L jacketed kettles with high-speed eccentric dispersion agitation, then transferred into the 1200 L main emulsifier under vacuum (–0.09 MPa).
2The main kettle uses bidirectional wall-scraping slow agitation (0–65 rpm, 7.5 kW) and an upper homogenizer (18 kW, 0–2950 rpm) to produce a fine stable emulsion.
3The dual-column hydraulic system lifts the main kettle lid for loading/CIP.
4Multiple safety interlocks: vacuum prevents lid lift; agitator running prevents lid lift; lid not fully closed prevents agitator start.
Caractéristiques techniques
Caractéristiques de la variante : SED-1200RZ-A
Caractéristiques
Modèle
SED-1200RZ-A
Tension
AC 380V, 50Hz, 3-phase / 5-wire
Fluides et énergie
AC 380 V, 50 Hz, 3-phase, 5-wire; tap water or chilled water for jacket cooling; user-supplied external steam piping if steam option selected; user provides water supply, power supply, and peripheral steam/cooling water connections.
Détails de conformité
Designed and manufactured to GMP standards. 13% VAT invoice. 1-year free warranty + lifetime service. Bilingual safety labels (Chinese and English) on frame, electrical cabinet, and operational positions. Equipment platform stairs equipped with handrails. Anti-fall measures on screws inside kettle (spring washers, pins, reverse threads).
Puissance
25.5 kW
Matériaux
Matériaux en contact
SUS304 (all kettle internals: inner shell, lid, agitator, homogenizer, outlet valve, piping); PTFE scraper blades on slow agitator. Note: spec feature list claims SUS316L for all wetted parts — supplier confirmation recommended.
Matériaux du bâti
Main kettle: triple-layer SUS304 (inner 6 mm / jacket 6 mm / outer 3 mm); silicon-borate-aluminum insulation. Oil/water kettles: triple-layer SUS304 (inner 5 mm / jacket 5 mm / outer 3 mm). Platform: stainless steel square tube frame with anti-slip deck.
Caractéristiques principales
1200 L main emulsifier kettle (1500 L total volume), inner-wall mirror polish 300 mesh
600 L oil-phase kettle and 600 L water-phase kettle, each with high-speed eccentric dispersion agitation
Main kettle: triple-layer SUS304 (inner 6 mm + jacket 6 mm + outer 3 mm); insulation: silicon-borate-aluminum
Oil/water phase kettles: triple-layer SUS304 (inner 5 mm + jacket 5 mm + outer 3 mm)
Bidirectional wall-scraping agitator (0–65 rpm, 7.5 kW) + upper homogenizer (18 kW, 0–2950 rpm)
Dual-column hydraulic lift (4 kW, vane pump + solenoid valve + relief valve + one-way valve with upper/lower limit)
Water-ring 2BV vacuum pump (7.5 kW) with stainless steel buffer tank; vacuum –0.09 MPa
Heating: electric (18.5/30 kW on main kettle; 12 kW on oil kettle; 18 kW on water kettle); cooling: tap water or chilled water
Shared operating platform (stainless steel square tube frame with anti-slip deck, handrails, stairs)
Total installed power: 25.5 kW (DB golden value)
Complete 3-kettle emulsification skid with shared platform — turnkey for cream/lotion production
Vacuum to –0.09 MPa eliminates air bubbles and oxidation during emulsification
Borgmann mechanical seals on slow-agitator shaft for reliable sealing
Dual-seal on slow agitator shaft (2 mechanical seals + 2 skeleton oil seals) for enhanced reliability
Safety interlocks prevent lid lift under vacuum or when agitator is running
GMP-designed: mirror-polished internals (300 mesh), no sanitary dead zones, easy CIP
13% VAT invoice; 1-year free warranty + lifetime service
Applications
Cosmetic creams and lotions
Pharmaceutical ointments and emulsions
Hair care, skin care, sunscreen formulations
Daily chemical products
Food emulsions
Secteurs
Pharmaceutical (API / topical preparations)
Cosmétiques
Daily chemical
Food
Marques des composants
Baosteel SUS304 plate for all kettles
Siemens motors (homogenizer + optional oil/water phase agitators)
Tai-an inverter (homogenizer)
Borgmann mechanical seals (×2) on slow agitator shaft
NOK (imported) skeleton oil seals
Yi-Neng variable-frequency drive for slow agitator
NSK bearings
Delixi / Chint electrical components and buttons
Geli-te inverters in electrical cabinet
Nanfang water-ring vacuum pump
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
Demander au service commercial
Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
Demander au service commercial
Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
Demander au service commercial
Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
Demander au service commercial
Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
Demander au service commercial
DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
Demander au service commercial
Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
Demander au service commercial