Accueil / Équipements / Remplisseuse automatique de gélules de petite/moyenne production (500–2499 gélules/min) / Remplisseuse entièrement automatique de gélules dures (recommandée)
SED-1200J-H
Ontario, CA
SED · SED-1200J-H · 25 unités vendues
SED-1200J-H — Fully Automatic Hard Capsule Filling Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-1200J-H is a fully automatic intermittent dosator-disc capsule filling machine for hard gelatin capsule sizes 00#-4# with powders or pellets. The machine automatically orients, separates, fills, and closes empty caps
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Délai de livraison
Sur devis
Cadence
50400–72000 pièces/min
Fonctionnement
Empty capsules from a hopper are oriented and fed into the rectifying station. The mold turntable (with 9 die holes) indexes intermittently between stations: capsule pickup → vacuum-assisted body/cap separation → powder dosing (or pellet filling) at the dosage plate → reject station for misaligned/empty capsules → re-joining → locking station → ejection. The dosage plate uses a three-dimensional adjustable lower plane as reference for uniform fill volume. A pressure-atomizing oil pump maintains consistent cam lubrication. Vacuum is provided by a water-circulation rotary vane pump; a dust collector handles powder spillage. Real-time per-capsule and cumulative count display on the Siemens HMI; auto-alarm and auto-stop on capsule shortage, powder shortage, or feed channel faults.
Processus de fonctionnement
1Empty capsules from a hopper are oriented and fed into the rectifying station.
2The mold turntable (with 9 die holes) indexes intermittently between stations: capsule pickup → vacuum-assisted body/cap separation → powder dosing (or pellet filling) at the dosage plate → reject station for misaligned/empty capsules → re-joining → locking station → ejection.
3The dosage plate uses a three-dimensional adjustable lower plane as reference for uniform fill volume.
4A pressure-atomizing oil pump maintains consistent cam lubrication.
5Vacuum is provided by a water-circulation rotary vane pump; a dust collector handles powder spillage.
6Real-time per-capsule and cumulative count display on the Siemens HMI; auto-alarm and auto-stop on capsule shortage, powder shortage, or feed channel faults.
Caractéristiques techniques
Caractéristiques de la variante : SED-1200J-H Recommended full-auto
Caractéristiques
Modèle
SED-1200J-H
Cadence
50400–72000 pièces/min
Tension
380V 50Hz 3 phases
Fluides et énergie
AC 380V/50Hz three-phase (5.57 kW total); compressed air for pneumatic actuation; water supply for water-circulation vacuum pump (tank included)
Détails de conformité
GMP-compliant — designed to Chinese national GMP and TCM-friendly hygiene standards; full sealed structure; auto-alarm on faults; cleaning-friendly three-dimensional adjustable dosage plate
Puissance
5.57 kW
Pression d’air
Compressed air for pneumatic functions; water-circulation vacuum pump included
Dimensions
Longueur
1020 mm
Largeur
860 mm
Hauteur
1970 mm
Poids
900 kg
Emprise au sol
1.02 m (L) x 0.86 m (W) main machine; allow ~1 m clearance on operator side; vacuum pump and dust collector on rear. Export packing: 1.42 m (L) x 1.22 m (W) x 1.94 m (H), gross weight 985 kg.
Matériaux
Matériaux en contact
304 acier inoxydable; engineered alloy mold plates with IKO linear bearings
Matériaux du bâti
Stainless steel cabinet; integrated column + chassis frame
Caractéristiques principales
Intermittent dosator-disc design — combines capsule sorting, separating, filling, rejecting, locking, ejection, and module cleaning
9 die holes per turntable cycle; 1,200 capsules/min throughput
Capsule sizes 00#-4# (mold change required per size)
Japanese IKO original linear bearings — high precision, long service life
Underslung cam design with pressure-atomizing oil pump — reduces wear, extends life
Integrated column + chassis prevents filling seat shift — stable, accurate dosing
Three-dimensional adjustable dosage plate — uniform gap, easy cleaning
Siemens PLC + Siemens HMI with real-time per-capsule counts and cumulative output
Auto-alarm and auto-stop on capsule shortage, powder shortage, or feed channel fault
Filling variation ±3-4%; qualified rate ≥99.5%
Noise ≤75 dB(A)
Compatible with TCM and Western powder/pellet formulations
Recommended full-auto build at 1,200 capsules/min — ideal for serious capsule production lines
TCM-optimized design — handles sticky/herbal powders better than imported general-purpose machines
Includes water-circulation vacuum pump, dust collector, Siemens controls, and one mold set
Optional pellet filling device, empty capsule feeder, vacuum powder feeder, capsule polisher integration available
Japanese IKO bearings + Shandong precision cam indexing drive deliver bench accuracy
Compact 1.02 m x 0.86 m footprint for the throughput class
Pairs natively with SED-JPG-2 polishing machine downstream
Applications
Filling hard gelatin capsules with powder formulations (TCM, Western pharma)
Filling HPMC vegetable capsules with powder
Filling capsules with pellets (with optional pellet filling device)
Nutraceutical / supplement capsule production at scale
Pharmaceutical contract manufacturing
Veterinary medicine capsule filling
Secteurs
Fabrication pharmaceutique
Traditional Chinese Medicine (TCM)
Compléments alimentaires et nutraceutiques
Médecine vétérinaire
Façonniers de remplissage de gélules
Marques des composants
SIEMENS — touch screen and PLC
MEANWELL (Taiwan) — switching power supply S-35-24
CHINT (China) — AC contactors NXC-12/25, thermal relays NXR-25, air switches
SAJ / Sanjing (China) — frequency converter ATV13-2S1R5GH 1.5 kW
TUNG LEE / Dongli (Taiwan) — main motor YSJ1500W-4P 1.5 kW
IKO (Japan) — original linear bearings (122 units)
Shanghai Xinhuan — water-circulation vacuum pump (SK series)
SED in-house — XCJ-series dust collector
Shandong (China) — high-precision cam indexing drive 83-6 / 83-10
Dongtou — material level sensor PD-M25NB
SED
Échangez avec SED Sales Team
Spécialistes des équipements · contact sur WhatsApp
Consultez les horaires et la disponibilité de l’équipe
Conformité
GMP-compliant design — optimized for Chinese GMP and TCM production
304 stainless steel material-contact surfaces
Nettoyage et entretien
The three-dimensional adjustable dosage plate is designed for fast cleaning. Mold plates, hopper, and dosing zone disassemble without tools. Replace seal rings (Φ20 and Φ40), ejection pins, locking pins, drive springs, and brushes per service schedule (kit included). Wipe stainless steel surfaces with food-safe sanitizer between batches; lubricate cam mechanism via oil pump per manual.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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