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SED-12-1CGX-M

Sur devis

SED-12-1CGX-M

SED · SED-12-1CGX-M · En vedette

SED-12-1CGX-M — Large-Dose Filling and Capping Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-12-1CGX-M large-dose filling and capping machine: for molded/plastic bottles 250–1,000 mL,single-station construction. Servo motor + ceramic pump tracking fill; vibratory cap sorter + dual-cylinder cap placement + se

GMP / FDA cGMP / EU cGMP design reference

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Délai de livraison

Sur devis

Cadence

17–23 flacons/min

Fonctionnement

Bottles are conveyed by infeed belt to the cylinder stop position; transferred by belt to the capping station. When fiber sensor detects a bottle, automatic filling begins; after filling, the bottle is detected and a cap is applied (no-bottle/no-cap interlock); after capping, the bottle is detected for stopper and then routed to the capping station — cylinder presses against bottle; capping head descends over cap for automatic rotation; auto-slip at specified torque prevents scratching the cap and ensures consistent tightness. Completed bottle exits via output belt. Single-station indexing via main motor → reducer → cam indexer cam indexer → turntable intermittent motion.

Processus de fonctionnement

1Bottles are conveyed by infeed belt to the cylinder stop position; transferred by belt to the capping station.

2When fiber sensor detects a bottle, automatic filling begins; after filling, the bottle is detected and a cap is applied (no-bottle/no-cap interlock); after capping, the bottle is detected for stopper and then routed to the capping station — cylinder presses against bottle; capping head descends over cap for automatic rotation; auto-slip at specified torque prevents scratching the cap and ensures consistent tightness.

3Completed bottle exits via output belt.

4Single-station indexing via main motor → reducer → cam indexer cam indexer → turntable intermittent motion.

Caractéristiques techniques

Caractéristiques de la variante : SED-12-1CGX-M (large-dose

Caractéristiques

Modèle

SED-12-1CGX-M

Cadence

17–23 flacons/min

Tension

380V/50Hz

Fluides et énergie

380V 50Hz 3-phase, total power <6 kW

Détails de conformité

Validation standard: new China GMP, referencing GMP / FDA cGMP / EU cGMP. Complete documentation: VMP, SIA, RA, DQ, FAT, SAT, IQ/OQ/PQ, cleaning validation, culture medium simulation filling, process validation, GAMP5 computerized system validation. Lead time: within 100 days of contract signing (manufacturing: 80 days). Freight covered by supplier. Price includes 13% tax.

Puissance

6 kW

Dimensions

Longueur

7200 mm

Largeur

1200 mm

Hauteur

1900 mm

Poids

1500 kg

Emprise au sol

7,200 × 1,200 × 1,900 mm

Matériaux

Matériaux en contact

Ceramic (ceramic metering pump); silicone tubing; 304 SS rail components

Matériaux du bâti

Carbon steel plate (frame, powder-coated); 304 stainless steel plate (machine exterior); PE guide rails (conveyor rail)

Caractéristiques principales

Applicable bottle: 250–1,000 mL molded/plastic bottles

Fully servo-controlled system

Ceramic pump filling

20 bottles/min

Product pass rate ≥99%

No-bottle/no-fill; no-liquid/no-cap interlocks

Dual-cylinder cap placement — accurate positioning

Servo motor capping with auto torque-slip

PLC control with Kunlun-Tongtai touchscreen

GAMP5 computerized system validation

GMP / FDA cGMP / EU cGMP design reference

Complete validation documentation: VMP, SIA, RA, DQ, FAT, SAT, IQ/OQ/PQ, cleaning validation, culture medium simulation filling, process validation, GAMP5 CSV

Fully servo-controlled for precision and repeatability

Includes bottle supply turntable, collection platform (free), 3 m conveyor (free)

Additional mold sets at 10,000 RMB/set

Applications

Large-volume liquid (250–1,000 mL) automatic filling

Automatic cap sorting, placing, and capping

Secteurs

Pharmaceutique

Health products

Cosmétiques

Marques des composants

PLC — (brand not specified in source; full servo control system)

HMI — Kunlun-Tongtai

Capping servo system — full servo

Fill pump — ceramic pump

SED

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Conformité

GMP / FDA cGMP / EU cGMP design reference

Nettoyage et entretien

Rail adjustment: loosen support brackets/nuts → place replacement-size bottle → adjust width ~1 mm wider than bottle diameter → re-tighten. Lubrication: hanger oil-holes/fill-head lift shaft — N32 machine oil every shift; drive chains/sprockets and gears — calcium grease weekly; ball screws — calcium grease monthly; gearbox (non-servo type) — N32 machine oil every 6 months. Motor/VFD/control panel/electrical components must be kept away from water spray or high-humidity environments. Always stop machine and disconnect main power before lubrication.