Accueil / Équipements / Remplisseuse-scelleuse semi-automatique de tubes souples / Semi-Automatic Ultrasonic Plastic Tube Filling and Sealing Machine

SED-10RGN-X

Sur devis

SED · SED-10RGN-X · 2 unités vendues

SED-10RGN-X — Semi-Automatic Ultrasonic Plastic Tube Filling and Sealing Machine

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SED-10RGN-X is a semi-automatic ultrasonic plastic-tube filling and sealing machine for plastic and aluminum-plastic laminate (ABL/PBL) tubes used in food, pharmaceutical, cosmetic, and chemical packaging. The operator m

Délai de livraison

Sur devis

Cadence

6–10 tubes/h

Fonctionnement

Operator manually drops a printed empty tube (sealed end up, open end down) into the holder. (1) The tube rotates while a Panasonic mark photoeye scans for the color registration mark and rotates the tube to correct orientation. (2) A volumetric piston pump dispenses 25–250 mL of product (selectable head for smaller volumes). (3) The tail of the tube is closed and an ultrasonic horn at 20 kHz (electronic auto-frequency tracking) welds the polymer/aluminum laminate seam. (4) A pneumatic trimmer cuts off the tail flash. The operator then removes the finished tube. PLC + touchscreen handle recipe selection (fill volume, ultrasonic time, mark-detect mode); foot-pedal control assists semi-automatic operation.

Processus de fonctionnement

1Operator manually drops a printed empty tube (sealed end up, open end down) into the holder.

2(1) The tube rotates while a Panasonic mark photoeye scans for the color registration mark and rotates the tube to correct orientation.

3(2) A volumetric piston pump dispenses 25–250 mL of product (selectable head for smaller volumes).

4(3) The tail of the tube is closed and an ultrasonic horn at 20 kHz (electronic auto-frequency tracking) welds the polymer/aluminum laminate seam.

5(4) A pneumatic trimmer cuts off the tail flash.

6The operator then removes the finished tube.

7PLC + touchscreen handle recipe selection (fill volume, ultrasonic time, mark-detect mode); foot-pedal control assists semi-automatic operation.

Caractéristiques techniques

Caractéristiques de la variante : SED-10RGN-X

Caractéristiques

Modèle

SED-10RGN-X

Cadence

6–10 tubes/h

Tension

220 V, 50 Hz

Fluides et énergie

Single-phase 220 V, 50 Hz, ~2.6 kW (ultrasonic generator dominates the load). Clean dry compressed air at 0.5 MPa. Reliable grounding required.

Détails de conformité

Designed for cosmetic, pharmaceutical, food, and chemical tube packaging.

Puissance

2.6 kW

Pression d’air

0.5 MPa

Dimensions

Longueur

1000 mm

Largeur

780 mm

Hauteur

1550 mm

Poids

130 kg

Emprise au sol

1000×780×1550 mm benchtop unit. Reserve operator standing room at the front for manual tube loading and unloading; foot-pedal cable runs to operator position.

Matériaux

Matériaux en contact

SUS304 stainless steel piston, fill head, and tube holder; ultrasonic horn (titanium/aluminum alloy)

Matériaux du bâti

SUS304 stainless steel body and frame

Compatibilité

Sealing Diameter Range

13-50mm mm

Sealing Height Range

50-210mm mm

Alimentation électrique

Ultrasonic Power

2600 W

Fonctionnement

Alternate Filling Ranges

6-60ml / 10-120ml / 25-250ml

Filling Accuracy

±1% %

Filling Range

25-250 ml ml

Ultrasonic Frequency

20 kHz

Caractéristiques principales

Semi-automatic — manual tube loading, automatic everything else

Ultrasonic sealing at 20 kHz / 2600 W with electronic auto-frequency tracking

Fill range 25–250 mL (alternative heads: 6–60 mL or 10–120 mL)

Fill accuracy ±1%

Tube diameter 13–50 mm

Tube height 50–210 mm

Throughput 6–10 tubes/min

Color-mark photoeye for artwork registration (Panasonic)

PLC + touchscreen HMI

Foot-pedal trigger for hands-free flow

SUS304 stainless body and product-contact parts

Compact 1000×780×1550 mm, 130 kg net

220 V single-phase; 0.5 MPa compressed air

Suits both plastic and aluminum-plastic laminate (ABL/PBL) tubes

Ultrasonic sealing welds at low temperature — no risk of scorching heat-sensitive cosmetics or pharma creams

Electronic auto-frequency tracking compensates for tube thickness/material variation — fewer rejects across SKUs

Color-mark registration auto-aligns artwork with the seam — no off-center logos

Semi-automatic format hits a price point startups and contract fillers can afford

Three swappable fill heads (6–60 / 10–120 / 25–250 mL) cover the full cosmetic-tube range

Brand stack (Panasonic + Omron + Airtac + Autonics + Delixi) is bid-friendly worldwide

Applications

Filling and sealing of plastic and ABL/PBL squeeze tubes for cosmetics (creams, lotions, gels)

Filling and sealing of pharmaceutical ointment tubes

Filling and sealing of food paste tubes (mustard, mayo, sauces)

Filling and sealing of chemical specialty pastes (adhesives, sealants)

Secteurs

Cosmetics & personal care

Pharmaceutical (topical / ointment)

Food & beverage (tube-packaged sauces, pastes)

Chemical (specialty paste / adhesive)

Marques des composants

Panasonic — color-mark photoelectric eye

Omron — relays

Goodview/Coolmay — touchscreen HMI

Autonics + Xinshe — proximity/inductive switches

Xingchen — pneumatic cylinders

Airtac — solenoid valves and air-source treatment unit (FRL)

JMC/Jiemikang — stepper motor

Delixi — foot pedal switch

SED

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Nettoyage et entretien

Drain and flush the volumetric pump and fill head between SKUs to prevent product cross-contamination. Wipe the ultrasonic horn and anvil — never strike them. Clean the photoelectric mark eye lens. Lubricate the cylinders and stepper joints per the OEM schedule. Use the Airtac FRL to keep dry, oiled air at the cylinders.