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SED-10QX
Sur devis
SED-10QX 10-Head Rotary Air Bottle Washing Machine
SED · SED-10QX · 3 unités vendues

SED-10QX — 10-Head Rotary Air Bottle Washing Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-10QX is a 10-head rotary air bottle-washing machine for round plastic bottles (diameter ≤60 mm, height 40–100 mm; mold change required for different sizes). Bottles are gripped by a stainless-steel manipulator, inver

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Délai de livraison
Sur devis
Cadence
30–40 flacons/min

Fonctionnement

Bottles enter on a conveyor and are positioned by the spur-gear-driven stainless-steel manipulator, which clamps and inverts each bottle 180° over the wash station. A high-pressure air blowing valve (lip-seal with plunger guide) blasts compressed air into the inverted bottle to dislodge dust and particulates; an extraction system simultaneously draws the dirty air out. The manipulator then rotates the bottle upright and discharges it. A photoelectric sensor detects bottle presence so the blowing valve fires only when a bottle is in position. PLC + HMI controls speed and reports current production rate digitally.

Processus de fonctionnement
1Bottles enter on a conveyor and are positioned by the spur-gear-driven stainless-steel manipulator, which clamps and inverts each bottle 180° over the wash station.
2A high-pressure air blowing valve (lip-seal with plunger guide) blasts compressed air into the inverted bottle to dislodge dust and particulates; an extraction system simultaneously draws the dirty air out.
3The manipulator then rotates the bottle upright and discharges it.
4A photoelectric sensor detects bottle presence so the blowing valve fires only when a bottle is in position.
5PLC + HMI controls speed and reports current production rate digitally.

Caractéristiques techniques

Caractéristiques de la variante : SED-10QX-Z (linear single-head air-blow washer for shorter/wider bottle range

Caractéristiques

Modèle
SED-10QX
Cadence
30–40 flacons/min
Tension
220V/50HZ
Tensions prises en charge
220V 50Hz 1Φ (par défaut)
Fluides et énergie
Power: AC 220 V 50 Hz, 1.5 kW; Compressed air: ≥0.6 MPa, ~3 L/min consumption.
Détails de conformité
Factory acceptance test (FAT) document available. Standard pharma-grade build. 12-month warranty from installation, max 16 months from delivery.
Puissance
1.5 kW
Pression d’air
0.6Mpa

Dimensions

Longueur
2000 mm
Largeur
1000 mm
Hauteur
1600 mm
Poids
450 kg
Emprise au sol
Approx. 2000 mm (L) × 1000 mm (W) × 1600 mm (H). Standalone or inline with downstream filling/capping.

Matériaux

Matériaux en contact
Stainless steel (manipulator, bottle-contact parts); anodized aluminum alloy (guideway sliders, small gearwheels)
Matériaux du bâti
Stainless steel (manipulator); high-quality anodized aluminum alloy (guideway sliders, small gearwheels)

Compatibilité

Max Bottle Diameter
≤60 mm mm
Bottle Height Range
40-100 mm (original) / 100-280mm (EN spec) mm

Alimentation électrique

Consommation d’air
3 L/min @ 0.6 MPa L/min

Fonctionnement

Head Count
10
Turnover Coverage
99.8% %

Caractéristiques principales

10-head rotary clamping/turning manipulator
Air-only cleaning — no liquid required
No-bottle, no-blow logic prevents wasted air and downtime
Lip-seal blowing valve with intermediate plunger guide for strong, aligned blow
Stamping + precision-cast stainless-steel manipulator with spur-gear clamp/turn
Aluminum-alloy anodized guideway sliders and gearwheels — wear-resistant, temperature-stable
Adjustable bottle wash speed with digital speed display
99.8% inversion coverage accuracy
Photoelectric bottle detection
Quick-change molds for different bottle sizes
Applicable bottles: round plastic, diameter ≤60 mm, height 40–100 mm
Pure-air washing eliminates water/effluent disposal
10 heads at 30–40 bpm gives high throughput per square metre
Imported electronics (Delta PLC + HMI, AirTac pneumatics, Sick sensors, Schneider switches, Omron relays, Meanwell power) for reliability
Standard FAT documentation available — smooth qualification for pharma customers
Designed to integrate inline with downstream pharmaceutical bottle-filling lines

Applications

Round plastic bottle pre-washing (dust removal) before filling
Tablet and capsule bottle line cleaning
Beverage, food, chemical, cosmetic bottle dust removal

Secteurs

Pharmaceutique
Beverage
Food
Chemical
Cosmétiques

Marques des composants

Delta — PLC programmable controller
Delta — Human-Machine Interface (HMI)
AirTac — solenoid valves and pneumatic components
Schneider — air circuit breaker
MAILI/DONGBANG — motor
Omron — relays
Meanwell — switching power supply
Sick — photoelectric sensor
SED
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Nettoyage et entretien

Regularly inspect dust port and clean it. Do not stack items on the air vent. Adjust and contact factory if air duct blockage occurs in operation. Cut power immediately if pressure overload. Periodically check bolts and inspect belt wear; repair or replace promptly. Keep equipment clean — free of dust and oil residue, belt path clear of debris. Mechanical parts can be cleaned with detergent (alcohol) and clean cloth; do not splash water or cleaning agents on electronic components. When idle long-term, clean and store.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
Demander au service commercial
Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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