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SED-100RZ-D

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SED-100RZ-D

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SED-100RZ-D — Vacuum Emulsification Machine

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SED-100RZ-D 100 L Vacuum Homogenising Emulsifier — production-grade jacketed emulsifier with electric (or optional steam) heating and electric lid lift. Working volume 100 L (full 120 L). Three-layer SS316 vessel: 4 mm i

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Fonctionnement

Material is drawn into the closed three-layer SS316 tank (internal vacuum –0.09 MPa) through the lid's filtered feed port using the 0.37 kW water-ring vacuum pump with SS buffer tank protecting the line. The 9 kW electric heater (or optional steam) heats the jacket (≤ 0.3 MPa). The frame-type wall-scraping stirrer (SS316, PTFE scrapers, 0–63 rpm VFD) mixes and prevents wall fouling; skeleton-sealed shafts prevent leakage. The bottom-mounted homogeniser (3 kW, VFD) applies shear via side intake / top discharge, creating internal recirculation and fine emulsification. Multi-layer safety interlocks and thermal-overload protection safeguard operation. Tilt-discharge + bottom three-piece flush ball valve enable full drain after each batch.

Processus de fonctionnement

1Material is drawn into the closed three-layer SS316 tank (internal vacuum –0.09 MPa) through the lid's filtered feed port using the 0.37 kW water-ring vacuum pump with SS buffer tank protecting the line.

2The 9 kW electric heater (or optional steam) heats the jacket (≤ 0.3 MPa).

3The frame-type wall-scraping stirrer (SS316, PTFE scrapers, 0–63 rpm VFD) mixes and prevents wall fouling; skeleton-sealed shafts prevent leakage.

4The bottom-mounted homogeniser (3 kW, VFD) applies shear via side intake / top discharge, creating internal recirculation and fine emulsification.

5Multi-layer safety interlocks and thermal-overload protection safeguard operation.

6Tilt-discharge + bottom three-piece flush ball valve enable full drain after each batch.

Caractéristiques techniques

Caractéristiques de la variante : SED-100RZ-B SED-100RZ-B

Caractéristiques

Modèle

SED-100RZ-D

Tension

AC 380V / 50Hz, 3-phase

Fluides et énergie

Electrical: 380V 50Hz 3-phase. Combined power ≈ 14.4 kW (9 kW heating + 3 kW homogeniser + 1.1 kW stirrer + 0.75 kW lift + 0.37 kW vacuum + ~0.18 kW control). Cooling water for water-ring vacuum pump. Optional steam supply ≤ 0.3 MPa.

Détails de conformité

All material-contact surfaces in SUS316 (polished and passivated); jacket design pressure ≤ 0.3 MPa; vacuum –0.09 MPa; multi-layer safety interlocks and thermal-overload protection.

Puissance

14.4 kW

Pression d’air

Jacket working pressure ≤ 0.3 MPa

Dimensions

Longueur

2100 mm

Largeur

750 mm

Hauteur

2950 mm

Emprise au sol

Main machine 2100 × 750 × 2250–2950 mm (height range: lid lowered to raised). Custom external dimensions available on request.

Matériaux

Matériaux en contact

SUS316 (vessel, jacket, lid, stirrer, homogeniser rotor/stator/shaft); PTFE (wall scrapers)

Matériaux du bâti

SUS316 (vessel inner + jacket + outer); SUS304 (suspended support, control cabinet skin, rails); Q235 (machine frame); 25 mm insulation

Caractéristiques principales

100 L working / 120 L full volume

Three-layer SUS316 vessel: 4 mm inner + 4 mm jacket (≤ 0.3 MPa) + 25 mm insulation + 3 mm outer (300# polish)

SUS316 elliptical-head lid with filtered feed inlet, vacuum gauge, vacuum port, sight light, observation hole, fragrance inlet (sanitary fittings)

Frame-type wall-scraping stirrer: SS316, PTFE scrapers, VFD 0–63 rpm, Qipeng 1.1 kW gearmotor

Bottom homogeniser 3 kW, Yi-Drive VFD, Qipeng motor; side intake / top discharge recirculation

Water-ring vacuum pump 0.37 kW, 9 m³/h (Boerkang); SS buffer tank

Electric lid lift 0.75 kW (Guangdeyang hydraulic cylinder)

9 kW electric heating or optional steam

Total combined power ≈ 14.4 kW

Footprint 2100 × 750 × 2250–2950 mm

Pure SS316 wetted parts including jacket — pharma/cosmetic-grade hygiene

PTFE wall-scraping with skeleton-sealed shafts — clean and reliable mixing

Bottom shear homogeniser with side intake / top discharge produces strong internal recirculation

Multi-layer safety interlocks

Custom external dimensions available on request

Applications

Vacuum emulsification of cosmetic creams, lotions, gels

Pharmaceutical ointments / pastes / suspensions

Food / fine-chemical emulsion production

Secteurs

Cosmetics / personal care

Pharmaceutical (ointments)

Daily chemicals

Food / fine chemical

Marques des composants

Yi-Drive Shenzhen/— VFD

Qipeng Wuxi/— motor,gearbox/reducer,homogeniser motor

Boerkang Shanghai/— vacuum pump

Guangdeyang Wuxi/— hydraulic cylinder,hydraulic station

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Nettoyage et entretien

Tilt-discharge + bottom three-piece flush ball valve enables full drain between batches; polished and passivated SS316 inner wall aids cleaning; PTFE scraper blades on the wall-scraping stirrer release residue.