SED-100RZ-B
Sur devis
SED-100RZ-B
SED · SED-100RZ-B · En vedette
SED-100RZ-B — Vacuum Emulsification Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-100RZ-B 100 L Vacuum Homogenising Emulsifying Tank — high-end cream/lotion emulsifier suited to premium skincare and cosmetic production. Combines a vacuum homogeniser, heating system, stirring system, vacuum system,
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Délai de livraison
Sur devis
Cadence
30–100 L (working volume per batch)
Fonctionnement
Material is drawn into the closed three-layer 316L tank under vacuum (Boerkang rotary-vane pump, 0.37 kW) — vacuum also de-foams the mix and improves homogenising. Bottom electric heating warms the jacket. A frame-type wall-scraping stirrer (VFD bi-directional 0–120 rpm, 1.1 kW) mixes and prevents wall fouling. Simultaneously the top-mounted homogeniser (3 kW, up to 3000 rpm) forces material through multiple rotor/stator gaps, applying intense hydraulic shear, centrifugal compression, grinding and collision, reducing particles to 0.2–0.6 µm. Bottom-valve discharge connects directly to a downstream filler or allows tilting for cleaning.
Processus de fonctionnement
1Material is drawn into the closed three-layer 316L tank under vacuum (Boerkang rotary-vane pump, 0.37 kW) — vacuum also de-foams the mix and improves homogenising.
2Bottom electric heating warms the jacket.
3A frame-type wall-scraping stirrer (VFD bi-directional 0–120 rpm, 1.1 kW) mixes and prevents wall fouling.
4Simultaneously the top-mounted homogeniser (3 kW, up to 3000 rpm) forces material through multiple rotor/stator gaps, applying intense hydraulic shear, centrifugal compression, grinding and collision, reducing particles to 0.2–0.6 µm.
5Bottom-valve discharge connects directly to a downstream filler or allows tilting for cleaning.
Caractéristiques techniques
Caractéristiques de la variante : SED-100RZ-D SED-100RZ-D
Caractéristiques
Modèle
SED-100RZ-B
Cadence
30–100 L (working volume per batch)
Tension
380V / 50Hz, 3-phase (homogeniser, stirrer, hydraulic lift); 220V / 50Hz (vacuum pump per text — note text inconsistency listing 220V '3-phase')
Fluides et énergie
Electrical: 380V 50Hz 3-phase (homogeniser 3 kW + stirrer 1.1 kW + hydraulic lift 1.5 kW ≈ 5.6 kW); 220V 50Hz for vacuum pump 0.37 kW. Cooling water for vacuum pump.
Détails de conformité
Contact layer SUS316L, mirror-polished; design pressure not stated explicitly; safety interlocks on lid. Tilt-discharge for cleaning.
Puissance
6 kW
Dimensions
Longueur
1500 mm
Largeur
1500 mm
Hauteur
2800 mm
Poids
950 kg
Emprise au sol
Main machine 1500 × 1500 × 1700–2700 mm (lid raised to lowered), 950 kg. Requires overhead clearance up to 2800 mm for hydraulic lid travel.
Matériaux
Matériaux en contact
Stainless steel 316L (4 mm internal wall, mirror-polished)
Matériaux du bâti
Stainless steel 316L (inner wall + jacket + outer); three-layer construction 4 mm + 4 mm + 3 mm
Caractéristiques principales
100 L working volume (60–100 L range), 30 L minimum, 120 L design volume
Three-layer 316L jacketed vessel (4 mm + 4 mm + 3 mm), mirror-polished
Top-mounted homogeniser, 3 kW, 380V, up to 3000 rpm; particle size 0.2–0.6 µm
German-style multi-layer rotor/stator with hydraulic shear, grinding and collision
Frame-type wall-scraping stirrer, VFD bi-directional 0–120 rpm, 1.1 kW
Boerkang rotary-vane vacuum pump, 0.37 kW, 220V
Hydraulic lid lift; lid has observation port and fragrance-addition inlet
Bottom-valve discharge — can pipe directly into a downstream filler
Tilt-discharge capability for ease of cleaning
Premium cosmetic-grade emulsifier — particle size 0.2–0.6 µm out of the box
Triple-layer 316L jacketed vessel — TISCO Tianjin steel; designed for ≥ 10-year life
Discharge plumbed straight to a filler with no transfer pumps required
Customisable configuration — main components selectable per customer brand preference
Applications
Vacuum emulsification of high-end skincare creams, lotions, gels
Cosmetic / personal-care manufacturing
Pharmaceutical ointment / paste manufacturing
Direct piping into a downstream filler
Secteurs
Cosmetics / personal care
Pharmaceutical (ointments)
Daily chemicals
Marques des composants
Jiesihui Changzhou/— VFD
Jiangtian Zhejiang/— motors
Huifa Changzhou/— gearbox/reducer
Boerkang Shanghai/— rotary-vane vacuum pump
Guangde Wuxi/— hydraulic station
SED
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Nettoyage et entretien
Tilt-discharge mode allows the tank to be emptied and rinsed cleanly between batches; mirror-polished 316L interior aids cleaning.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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