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SED-100RJ1-B(1)

Sur devis

SED-100RJ1-B(1)

SED · SED-100RJ1-B(1) · En vedette

SED-100RJ1-B(1) — SED-100RJ1-B Softgel Encapsulation Production Line

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SED-100RJ1-B Softgel Encapsulation Production Line - turnkey small-batch GMP soft-capsule production line. Capacity up to 16,800 capsules/hour for 500mg #8 oval softgels at 4rpm die-roller speed. Line bundles: gelatin-me

GMP-compliant materials and construction

Délai de livraison

Sur devis

Cadence

16800 pièces/h

Fonctionnement

Gelatin sol is prepared in the 200L SUS304 jacketed vacuum tank (5kW heating, 1.5kW stirrer at 35rpm, working temp <=95C). Fill is mixed in the 80L tank (1.5kW heating, 120W stirrer). Vacuum is drawn by a 4kW water-ring pump (2BV2061). The encapsulator main machine spreads two gelatin films (spreader box at 0.01mm with PID + 0.1C sensor), micro-lubricates the films, then a die-roller pair forms and seals capsules around fill metered by 6x(0-1.5)mL injection wedges; throughput = die cavities x die-roller rpm x 60 (e.g. #8 oval has 70 cavities: 70x4x60 = 16,800/h). Capsules drop into the HSZG-3 tumble dryer (Phi610x960mm cage at 16rpm, 2.2kW, 2x2000m3/min fans) for shape-fixing, then onto trolley trays (40 trays of 530x360x50mm) in a horizontal-airflow drying room at 30-35C, <25% RH for 12-16 hours. First 2 hours: turn capsules 4-5 times to maintain shape. Final inspection on SUS304 inspection table.

Processus de fonctionnement

1Gelatin sol is prepared in the 200L SUS304 jacketed vacuum tank (5kW heating, 1.5kW stirrer at 35rpm, working temp <=95C).

2Fill is mixed in the 80L tank (1.5kW heating, 120W stirrer).

3Vacuum is drawn by a 4kW water-ring pump (2BV2061).

4The encapsulator main machine spreads two gelatin films (spreader box at 0.01mm with PID + 0.1C sensor), micro-lubricates the films, then a die-roller pair forms and seals capsules around fill metered by 6x(0-1.5)mL injection wedges; throughput = die cavities x die-roller rpm x 60 (e.g.

5#8 oval has 70 cavities: 70x4x60 = 16,800/h).

6Capsules drop into the HSZG-3 tumble dryer (Phi610x960mm cage at 16rpm, 2.2kW, 2x2000m3/min fans) for shape-fixing, then onto trolley trays (40 trays of 530x360x50mm) in a horizontal-airflow drying room at 30-35C, <25% RH for 12-16 hours.

7First 2 hours: turn capsules 4-5 times to maintain shape.

8Final inspection on SUS304 inspection table.

Caractéristiques techniques

Caractéristiques de la variante : SED-100RJ1-B(1)

Caractéristiques

Modèle

SED-100RJ1-B(1)

Cadence

16800 pièces/h

Tension

AC380V 50Hz

Fluides et énergie

Mixed 220V/380V 50Hz AC. Main machine 1.5kW @380V. Sol tank 5kW heating + 1.5kW stirrer @220V. Material-prep tank 1.5kW heating + 120W stirrer @220V. Vacuum pump 4kW @380V. Tumble dryer 2.2kW @220V. Inspection table 30W @220V. Cooling water for vacuum cooling pot; compressed air for SMC unit.

Détails de conformité

Whole equipment selected to meet GMP requirements for pharmaceutical, food and cosmetic softgels.

Puissance

1.5 kW

Dimensions

Longueur

620 mm

Largeur

660 mm

Hauteur

1350 mm

Poids

400 kg

Emprise au sol

Encapsulator 620x660x1350mm, 400kg. Sol tank Phi700x1600mm, 180kg. Material-prep tank 87kg. Vacuum pump 442x200x232mm. Vacuum cooling pot 450mmx2000mm. Vapor separator 500x500x700mm. Tumble dryer 1040x800x1140mm, 110kg. Inspection table 1000x1000x700mm. Air-drying room at 30-35C, <25% RH.

Matériaux

Matériaux en contact

SUS304 acier inoxydable

Matériaux du bâti

SUS304 acier inoxydable; tumble dryer SS304 cage

Caractéristiques principales

16,800 capsules/hour @ 500mg #8 oval, 4rpm die roller

6x(0-1.5)mL injection wedges; +-1% (<500mg) / +-0.5% (>500mg) accuracy

Real micro-lubrication system (SMC pressure-reducing valve + precision regulator)

Gelatin film spreader box (0.01mm) with PID temp control and 0.1C sensor

200L gelatin-melt vacuum tank with steam/hot-water heating jacket

80L material-prep vacuum tank

Water-ring vacuum pump (4kW) + 60L vacuum cooling pot + vapor-water separator

HSZG-3 tumble dryer (Phi610x960mm cage, 16rpm, 2.2kW, 2x2000m3/min fans)

Four tray-dryer trolleys (40 GMP trays each, 530x360x50mm)

Multiple die-roller cavities: Oblong #8/#10/#20, Oval #6/#8/#10/#14/#16, Tube #8/#10

Optional softgel inspection table (1000x1000mm SUS304)

GMP-compliant SUS304 across all material-contact surfaces

Zero-repair operation during production runs with micro-lubrication

Turnkey small-batch GMP softgel line - all components in one quote

Validated 16,800 capsules/hour for 500mg #8 oval; scales by changing die rollers

Real micro-lubrication enables zero-repair operation during production

Air-drying room protocol: 30-35C, <25% RH, horizontal-flow ventilation

Tier-one brands: Omron, RKC, Fuji, Schneider, SMC

Applications

Small-batch softgel encapsulation

Pharmaceutical softgel manufacturing

Health-food / nutraceutical softgel encapsulation

Cosmetic softgel encapsulation

Secteurs

Pharmaceutique

Health food / nutraceutical

Cosmétiques

Marques des composants

SMC (compressed-air pressure-reducing valve, precision pressure regulator)

Omron (inverter)

RKC (intelligent temperature controller)

Fuji (electric pushbuttons)

Schneider (electric components)

SED

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Conformité

GMP-compliant materials and construction

Nettoyage et entretien

Capsules in each tray <= 2 layers; first 2 hours, turn capsules 4-5 times; total air-drying 12-16 hours.