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Accueil / Équipements / Sécheur centrifuge industriel à grande capacité (≥100 kg/h) / High-speed Centrifugal Spray Dryer — 100 kg/h Evaporation
SED-100PG-T
Sur devis
SED-100PG-T
SED · SED-100PG-T · En vedette

SED-100PG-T — 100 kg/h Evaporation

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-100PG-T high-speed centrifugal spray dryer. Capacity ≥100 kg/h with final moisture 5%. Inlet temperature 150-200°C, outlet 80-90°C, electric heating (120kW in standard config). Collection: cyclone separator + water-s

Délai de livraison
Sur devis
Cadence
100–105 kg water/h (evaporation)

Fonctionnement

Air passes through coarse + medium + high-efficiency filters, is heated by an electric heater (120kW) supplemented by steam, and enters the chamber through a hot-air spiral distributor. Liquid is delivered by a 0.75kW screw pump to a 2.2kW centrifugal atomizer with two-stage gear booster (disc edge speed >120 m/s) atomising it into 20-60μm droplets. Co-current contact with the hot air evaporates 95-98% of moisture in seconds; powder falls through the 60° cone to a discharge bin or directly to the cyclone. Cyclone (D700×2) recovers 95-97% of fines; remainder captured by the water-spray scrubber. Exhaust drawn by a 15kW induced-draft fan. Cold-wall and air-sweep keep inner wall ~80°C to prevent burn-on.

Processus de fonctionnement
1Air passes through coarse + medium + high-efficiency filters, is heated by an electric heater (120kW) supplemented by steam, and enters the chamber through a hot-air spiral distributor.
2Liquid is delivered by a 0.75kW screw pump to a 2.2kW centrifugal atomizer with two-stage gear booster (disc edge speed >120 m/s) atomising it into 20-60μm droplets.
3Co-current contact with the hot air evaporates 95-98% of moisture in seconds; powder falls through the 60° cone to a discharge bin or directly to the cyclone.
4Cyclone (D700×2) recovers 95-97% of fines; remainder captured by the water-spray scrubber.
5Exhaust drawn by a 15kW induced-draft fan.
6Cold-wall and air-sweep keep inner wall ~80°C to prevent burn-on.

Caractéristiques techniques

Caractéristiques de la variante : SED-100PG-T

Caractéristiques

Modèle
SED-100PG-T
Cadence
100–105 kg water/h (evaporation)
Tension
220V or 380V
Puissance
142 kW

Dimensions

Longueur
2900 mm
Largeur
2900 mm
Hauteur
6500 mm
Emprise au sol
2900×2900mm floor area, height 6500mm; indoor installation; 220V or 380V supply

Matériaux

Matériaux en contact
SUS304 stainless steel (chamber, ducting and all wetted parts)
Matériaux du bâti
SUS304 stainless steel inner; A3 carbon-steel outer shell with glass-fibre-wool insulation (60mm); Q235 support frame

Caractéristiques principales

Throughput ≥100 kg/h with final moisture 5%
Inlet 150-200°C; outlet 80-90°C
Electric heater 120kW (option for steam + electric supplementary heating)
Co-current spray drying for heat-sensitive materials
Two-stage motor drive + two-stage gear booster atomizer; disc edge speed >120 m/s
Vertical-vane atomizer disc with circular feed channel
Cold-wall + air-sweep design keeps inner wall ~80°C — prevents burn-on / wall sticking
Cyclone separator D700×2 (95-97% capture) + water-spray scrubber (total recovery 99.9%)
Two-stage vacuum butterfly-valve discharge
Drying chamber D2800×H6500; outer shell D2900/t2 A3 carbon steel
Glass-fibre-wool insulation, 60mm
60° drying cone for free-flow discharge
Three-stage air filtration (primary + medium + HEPA class 100,000)
Co-current configuration ideal for heat-sensitive materials
Cold-wall + air-sweep prevents burn-on and ensures clean operation
High-efficiency cyclone + water-spray scrubber: 99.9% recovery
All product-contact surfaces in SUS304
Fast drying (seconds) preserves product quality

Applications

Spray drying of solutions, emulsions, suspensions and paste-like feeds with 50-80% (up to 90%) moisture into powder/granules in one step

Secteurs

Pharmaceutique
Food
Chemical
Dairy

Marques des composants

Feed pump (0.75kW)
Atomizer (2.2kW)
Electric heater (120kW)
Air filter (sub-HEPA)
Blower (3kW)
Induced-draft fan (15kW)
Water pump (1.5kW)
Cyclone separator D700×2
Butterfly valve D200×2
Pneumatic hammer SK-40×3
Main electrical components
Chint
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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