Accueil / Équipements / Émulsificateur / Vacuum Emulsifier 1000L — Steam-Heated, Fixed Lid

SED-1000RZ-A

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SED-1000RZ-A

SED · SED-1000RZ-A · En vedette

SED-1000RZ-A — Steam-Heated, Fixed Lid

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1000RZ-A is a GMP-standard 1000L working / 1300L total volume vacuum emulsifier (steam-heated, non-lifting lid variant). The system includes a three-layer SUS304 main pot (Baosteel plate, inner 6 mm), 600L oil phase

GMP-compliant

Choisir une variante (2)

Délai de livraison

Sur devis

Cadence

1300 L (working volume)

Fonctionnement

Materials are prepared separately in the oil phase pot (600L, eccentric high-speed dispersion, steam heating 12 kW) and water phase pot (500L, eccentric high-speed dispersion, steam heating 12 kW). Both are vacuum-drawn into the main 1000L pot. The bi-directional PTFE scraper agitator (7.5 kW, 0-65 rpm, VFD) continuously sweeps the pot wall. The top homogenizer (15 kW, 0-2950 rpm, VFD, Siemens motor) emulsifies material through high-speed shear in the rotor-stator gap. The main pot jacket (steam heating 18.5 kW, cooling water) maintains temperature. Vacuum (-0.09 MPa, 2BV water-ring pump 7.5 kW, Nanfang brand) eliminates bubbles during mixing. Optional Siemens PLC + touch screen automation.

Processus de fonctionnement

1Materials are prepared separately in the oil phase pot (600L, eccentric high-speed dispersion, steam heating 12 kW) and water phase pot (500L, eccentric high-speed dispersion, steam heating 12 kW).

2Both are vacuum-drawn into the main 1000L pot.

3The bi-directional PTFE scraper agitator (7.5 kW, 0-65 rpm, VFD) continuously sweeps the pot wall.

4The top homogenizer (15 kW, 0-2950 rpm, VFD, Siemens motor) emulsifies material through high-speed shear in the rotor-stator gap.

5The main pot jacket (steam heating 18.5 kW, cooling water) maintains temperature.

6Vacuum (-0.09 MPa, 2BV water-ring pump 7.5 kW, Nanfang brand) eliminates bubbles during mixing.

7Optional Siemens PLC + touch screen automation.

Caractéristiques techniques

Caractéristiques de la variante : 1000L steam-heated

Caractéristiques

Modèle

SED-1000RZ-A

Cadence

1300 L (working volume)

Fluides et énergie

Steam for main pot heating (18.5 kW equiv.) and oil/water phase pot heating (12 kW each); cooling water; electricity 48.5 kW total; compressed air for controls

Puissance

48.5 kW

Matériaux

Matériaux en contact

SUS316L (all product-contact surfaces); SUS304 inner pot 6mm Baosteel; PTFE scraper

Matériaux du bâti

SUS304 (jacket 6mm; outer cladding 3mm; Baosteel plate); silicon-boron-aluminium insulation; stainless steel platform

Caractéristiques principales

GMP-standard manufacture

Three-layer SUS304 main pot: inner 6mm Baosteel, jacket 6mm, outer cladding 3mm

Working volume 1000L / total volume 1300L

Top homogenizer: Siemens motor 15 kW, 0-2950 rpm, VFD

Bi-directional PTFE scraper agitator: 7.5 kW, 0-65 rpm, VFD

Burgmann dual mechanical seal + dual NOK oil seal on agitator shaft

Oil phase pot 600L + water phase pot 500L (both steam-heated)

Vacuum -0.09 MPa (2BV water-ring pump 7.5 kW, Nanfang)

Main pot jacket: steam heating 18.5 kW; jacket pressure ≤0.3 MPa

Stainless steel shared platform with stairs

All product-contact surfaces SUS316L

Optional Siemens PLC + touch screen for full automation

Long-life Burgmann seal + dual mechanical + dual oil seal on slow agitator shaft

Baosteel SUS304 plate for premium quality assurance

Siemens motors throughout for reliability

300-mesh internal polish on all product-contact surfaces

Multiple safety interlocks (vacuum, agitation, pressure)

Applications

Cosmetics emulsification (creams, lotions)

Pharmaceutical creams and ointments

Food emulsions

Secteurs

Cosmétiques

Pharmaceutique

Food

Daily chemical

Marques des composants

SUS304 plate: Baosteel

Homogenizer motor: Siemens

Oil/water pot agitator motor: Siemens

Agitator mechanical seal: Burgmann (Germany), dual set + NOK imported oil seals

Vacuum pump: Nanfang,2BV water-ring type,7.5 kW

VFD (agitator): Yineng

VFD (homogenizer): TA

Electrical components: Delixi / Chint

SED

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Conformité

GMP-compliant