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SED-1000PZGF-J

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SED-1000PZGF-J

SED · SED-1000PZGF-J · En vedette

SED-1000PZGF-J — Spray-Granulation Fluidized-Bed Dryer

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1000PZGF-J spray-granulation fluidized-bed dryer, sized for ~1 t/h anhydrous calcium chloride (CaCl2) production. Atomized 40% CaCl2 solution agglomerates onto bed seeds via coating/agglomeration mechanism, yielding

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Délai de livraison

Sur devis

Cadence

1 kg/h finished CaCl2 (1 t/h system rating)

Fonctionnement

Solution (40% CaCl2) is sprayed via atomizing nozzles into a fluidized bed of seed particles. Fine droplets coat large particles (coating), agglomerate fines (agglomeration), and nucleate fresh seeds. A separate fraction is directly dried to CaCl2 powder, entrained by process gas, and collected in the cyclone separator. Continuous product discharge and recirculation maintain steady-state granule size distribution (2–5 mm).

Processus de fonctionnement

1Solution (40% CaCl2) is sprayed via atomizing nozzles into a fluidized bed of seed particles.

2Fine droplets coat large particles (coating), agglomerate fines (agglomeration), and nucleate fresh seeds.

3A separate fraction is directly dried to CaCl2 powder, entrained by process gas, and collected in the cyclone separator.

4Continuous product discharge and recirculation maintain steady-state granule size distribution (2–5 mm).

Caractéristiques techniques

Caractéristiques de la variante : Bed-area scaling: 1.0 m² (50–300 kg/h) up to 10.0 m² (250–7000 kg/h)

Caractéristiques

Modèle

SED-1000PZGF-J

Cadence

1 kg/h finished CaCl2 (1 t/h system rating)

Fluides et énergie

Natural gas (~256 m³/t product); electrical (installed ~240 kW, consumed ~140 kWh/t); compressed air; cooling/circulation water; inert gas (optional)

Détails de conformité

Designed to meet strict pollution-control standards; gas-tight design supports inert-gas operation.

Puissance

240 kW

Dimensions

Poids

3500 kg

Emprise au sol

System layout typically ~20 × 40 m; beam height ~9.5 m

Matériaux

Matériaux en contact

304 acier inoxydable (SS); 316 SS for high-temperature zones

Matériaux du bâti

Carbon steel structure with SS304 wetted parts and refractory-lined combustion sections

Caractéristiques principales

Spray granulation fluidized bed: liquid feed → 2–5 mm spherical granules

Designed throughput ~1 t/h finished anhydrous CaCl2 (40% feed → ≥95% product)

Continuous production with uniform temperature distribution

Installed power ~240 kW; electrical consumption ~140 kWh/t

Natural gas consumption ~256 m³/t product

Gas-tight design supports inert-gas operation

304 SS wetted parts; 316 SS high-temperature zones

PLC electrical control panel with temperature indicators

Single-step granulation + drying from liquid feed to ~3 mm spherical product

Uniform temperature and large heat-exchange area supports very low final moisture

Gas-tight design protects valuable or hazardous materials; supports inert-gas closure

Modular bed-area scaling: 1.0 m² (50–300 kg/h) to 10.0 m² (250–7000 kg/h)

Low noise operation; compliant with strict pollution-control standards

Applications

Anhydrous calcium chloride spherical granule production from CaCl2 solution

Spray granulation / spray powder production from solutions or suspensions

Pharmaceutical / chemical wet granulation from solution

Secteurs

Inorganic chemical (calcium chloride)

Pharmaceutical / fine chemical

Food / dairy powders

SED

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Nettoyage et entretien

Open inspection port every 2–3 weeks and remove material that has fallen inside; clear blockages from the air-distribution plate. Replace loose damper-plate fasteners as needed during operation.