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SED-1000GZ-T
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SED-1000GZ-T
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SED-1000GZ-T — SED-1000GZ-T Dry Granulator

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1000GZ-T Dry Granulator directly converts powder into granules without solvent or binder. Novel and rational structure; stable, reliable performance; easy cleaning and maintenance. Granules produced are suitable for

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Délai de livraison
Sur devis
Cadence
300–1000 kg/h

Fonctionnement

Powder is metered uniformly into the roller hopper, maintaining a constant material level. A vertical conical screw pre-compresses the powder and feeds it into the arc-shaped intake groove of two counter-rotating compaction rollers. Hydraulic cylinder-driven rollers instantaneously force the powder into compacted ribbon/sheet; the compressed material is released by spring-back and gravity, falls into the crushing-and-granulating system, is sieved and classified to obtain uniform granules meeting quality requirements. Sub-sieve fines are recycled back to the hopper in a closed loop. (For briquetting mode, granular material is compacted between two counter-rotating rollers; binders may be used.)

Processus de fonctionnement
1Powder is metered uniformly into the roller hopper, maintaining a constant material level.
2A vertical conical screw pre-compresses the powder and feeds it into the arc-shaped intake groove of two counter-rotating compaction rollers.
3Hydraulic cylinder-driven rollers instantaneously force the powder into compacted ribbon/sheet; the compressed material is released by spring-back and gravity, falls into the crushing-and-granulating system, is sieved and classified to obtain uniform granules meeting quality requirements.
4Sub-sieve fines are recycled back to the hopper in a closed loop.
5(For briquetting mode, granular material is compacted between two counter-rotating rollers; binders may be used.)

Caractéristiques techniques

Caractéristiques de la variante : {'model': 'SED-1000GZ-T'

Caractéristiques

Modèle
SED-1000GZ-T
Cadence
300–1000 kg/h
Fluides et énergie
Total 48.7 kW electrical supply (30+5.5+11+2.2 kW motors).
Détails de conformité
Manufacturing process, assembly, materials, and key components conform to relevant national standards. SS304 primary construction.
Puissance
48.7 kW

Dimensions

Longueur
2000 mm
Largeur
1600 mm
Hauteur
4300 mm
Poids
6000 kg
Emprise au sol
2000 × 1600 mm (L × W)

Matériaux

Matériaux en contact
SS304 (frame, hopper, screw, granulator chamber, screen plate); 4-17PH stainless steel (compaction rollers); 45# heat-treated steel (main shaft)
Matériaux du bâti
SS304 (main frame and outer enclosure)

Caractéristiques principales

Capacity 300–1000 kg/h (material-dependent)
Granule size 3–10 mm
Roller dimensions Φ360×300 mm (4-17PH stainless steel)
Hydraulic pressure 1–8 MPa adjustable
Roller speed 3–26 r/min adjustable
Feed speed 1–50 r/min adjustable (VFD or electromagnetic control)
Closed-loop fines recycle
Total power: 30 kW (roller) + 5.5 kW (feeder) + 11 kW (granulator) + 2.2 kW = 48.7 kW
SS304 material-contact surfaces; 4-17PH stainless compaction rollers; 45# heat-treated main shaft
Dimensions 2000×1600×4300 mm; weight 6000 kg
No solvent or binder required — ideal for moisture-sensitive or heat-sensitive APIs
Closed-loop fines recycle improves yield
Compact in-line layout for tableting/capsule lines
Quality components: Changzhou hard-tooth reducers, Dazhong motors, Wuxi Youlikang electrics
Can be configured as part of a complete granulation line

Applications

API granulation prior to tablet compression
Sachet (chongji) granule production
Capsule filling granule preparation
Heat- or moisture-sensitive material granulation
Food and chemical granule production

Secteurs

Pharmaceutique
Food
Chemical

Marques des composants

Roller reducer: Changzhou (BW16, ratio 35, hard-tooth)
Feeder reducer: Changzhou (BL12, ratio 43, hard-tooth)
Roller motor: Dazhong 30 kW
Feeder motor: Dazhong 5.5 kW
Granulator motor: Dazhong 11 kW
Hydraulic cylinder: Wuxi (non-standard)
Inverter / electrical: Wuxi Youlikang (1–50 r/min range)
Roller material: 4-17PH stainless steel (self-manufactured)
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Nettoyage et entretien

Main body SS304; granulator chamber and screen plate SS304 for hygienic cleanability.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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