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SED-1.2MJQ-B
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SED-1.2MJQ-B
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SED-1.2MJQ-B — Stérilisateur

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

Fully automatic PLC-controlled electric horizontal autoclave / sterilization retort, 900 x 1800 mm (1.2 m³) chamber. Designed for food sterilization (e.g. bird's nest products). SUS304 pressure vessel, electric heating ~

GB150-2011 pressure vessel compliancePressure Vessel Safety Inspection Certificate from Shandong Special Equipment Inspection Research InstituteQuick-open door safety interlock certified by Shandong Provincial Quality Supervision BureauX-ray weld inspection reportHydrotest safety reportGeometric dimensional inspection report
Délai de livraison
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Fonctionnement

Horizontal pressure vessel; load is wheeled in on stainless guide rails using carbon-steel transfer carts (8 trays per cart, 150 mm tray height). Door is hand-operated and sealed by inflatable gasket. PLC controls a fully automatic cycle: auto heat-up -> auto hold (sterilization) -> auto pressure-hold -> auto pressure-relief. Hot/cold water circulating pump + heat exchanger swap hot and cold water during the cool-down to avoid thermal-shock cracking of glass jars. Door safety interlock requires complete depressurization before opening; vessel cannot pressurize until door is properly closed and locked.

Processus de fonctionnement
1Horizontal pressure vessel; load is wheeled in on stainless guide rails using carbon-steel transfer carts (8 trays per cart, 150 mm tray height).
2Door is hand-operated and sealed by inflatable gasket.
3PLC controls a fully automatic cycle: auto heat-up -> auto hold (sterilization) -> auto pressure-hold -> auto pressure-relief.
4Hot/cold water circulating pump + heat exchanger swap hot and cold water during the cool-down to avoid thermal-shock cracking of glass jars.
5Door safety interlock requires complete depressurization before opening; vessel cannot pressurize until door is properly closed and locked.

Caractéristiques techniques

Caractéristiques de la variante : SED-1.2MJQ-B

Caractéristiques

Modèle
SED-1.2MJQ-B
Fluides et énergie
Power: ~60 kW electric heating; Compressed air (customer-supplied) for door seal inflation; Cooling water tank (sized to match) supplied by customer
Détails de conformité
Built per GB150-2011 national pressure vessel standard. Each unit must pass inspection by Shandong Provincial Special Equipment Inspection Research Institute before delivery. Quick-open door safety interlock device certified by Shandong Provincial Technology Supervision Bureau. Comes with full statutory documentation: pressure vessel safety inspection certificate, X-ray weld inspection report, hydrotest report, geometric inspection report, door interlock certification + commissioning records.
Puissance
60 kW
Pression d’air
Operating pressure < 0.3 MPa; design 0.44 MPa; customer must supply an air compressor for door seal inflation

Dimensions

Longueur
1800 mm
Largeur
900 mm
Emprise au sol
Chamber 900 mm ID x 1800 mm length; overall footprint not specified

Matériaux

Matériaux en contact
SUS304 stainless steel pressure-vessel inner shell; silicone rubber gasket set
Matériaux du bâti
SUS304 outer shell; high-temperature rock wool insulation (30 mm); stainless-steel insulation skin; carbon steel transfer carts (2 units); stainless steel angle-iron guide rails

Caractéristiques principales

900 x 1800 mm chamber (1.2 m³ capacity)
SUS304 pressure-vessel construction (per GB150-2011)
Design pressure 0.44 MPa, design temp 147°C; working pressure <0.3 MPa, working temp 121°C
Electric heating ~60 kW
PLC fully-automatic control: auto heat-up / hold / pressure-hold / depressurize
Computer HMI stores hundreds of recipes; supports linear or stepped (curve-segmented) heating
Two heating modes: linear and curve-segmented
Inflatable door seal with safety interlock (door cannot open under pressure; vessel cannot pressurize until door locked) — certified by Shandong Provincial Quality Supervision Bureau
Hot/cold water circulating pump + heat exchanger for thermal shock protection of glass jars
8 trays + 2 transfer carts (carbon steel) included
Tray height 150 mm
30 mm high-temperature rock-wool insulation, stainless-steel skin (mirror-side inward for heat reflection)
Stainless-steel angle-iron guide rails
Manual front door, opens to the left (facing chamber)
Quick-open safety interlock certified by Shandong Provincial Quality Supervision Bureau
Heat-exchanger-based water circulation prevents glass-jar cracking on cooldown — critical for glass-packed products like bird's nest
GB150-2011 compliant pressure vessel; comes with full statutory inspection package (X-ray weld, hydrotest, geometric inspection, safety interlock cert)
PLC stores 100+ recipes — long-term sterilization data archive
1-year warranty + lifetime maintenance

Applications

Food sterilization in glass jars or other heat-tolerant packaging
Beverage and canned-food retort sterilization
Sterilization at 121°C with steam-water system

Secteurs

Food processing (especially edible birds nest, canned food, bottled beverages)
Health-supplement manufacturing

Marques des composants

PLC: not specified
Pressure vessel construction per GB150-2011
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Conformité

GB150-2011 pressure vessel compliance
Pressure Vessel Safety Inspection Certificate from Shandong Special Equipment Inspection Research Institute
Quick-open door safety interlock certified by Shandong Provincial Quality Supervision Bureau
X-ray weld inspection report
Hydrotest safety report
Geometric dimensional inspection report
Quality Inspection Pass Certificate

Nettoyage et entretien

Auto pressure relief at end of cycle; pressure must be fully discharged before door interlock will release.

Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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