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SED-1-1-1YTG-S
Sur devis
SED-1-1-1YTG-S
SED · SED-1-1-1YTG-S · En vedette

SED-1-1-1YTG-S — Custom Dual-Chamber Cartridge-Bottle Filling and Closing All-in-One Machine

La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English

SED-1-1-1YTG-S custom dual-chamber cartridge-bottle (cartridge vial) filling and closing all-in-one machine for lyophilized drug + diluent cartridges. Five-station turntable: (1) manual vial loading, (2) middle rubber st

Délai de livraison
Sur devis
Cadence
250–360 flacons/h

Fonctionnement

Operator loads a single dual-chamber cartridge (head-down, large-mouth-up) into a turntable slot. The turntable then sequences through four processing stations using forward and reverse indexing: Middle stopper insertion uses a vibratory bowl to feed a stopper into a sleeve above the vial; the insertion rod presses the stopper into the sleeve, then rod and sleeve descend together into the vial; sleeve retracts leaving stopper in place (sleeve and rod each driven by independent servo). Aluminum cap crimping uses a vibratory bowl to feed caps to a side rail; vacuum grippers pick, position and load the cap into the electric crimp head; crimp head servo-drives upward to crimp. Tail liquid fill uses a high-precision peristaltic pump to fill 1.5 ml while servo-driven fill needle rises as liquid is dispensed. Tail stopper insertion uses the same sleeve-insertion mechanism as middle stopper. Finished vials are manually collected at the outfeed station.

Processus de fonctionnement
1Operator loads a single dual-chamber cartridge (head-down, large-mouth-up) into a turntable slot.
2The turntable then sequences through four processing stations using forward and reverse indexing: Middle stopper insertion uses a vibratory bowl to feed a stopper into a sleeve above the vial; the insertion rod presses the stopper into the sleeve, then rod and sleeve descend together into the vial; sleeve retracts leaving stopper in place (sleeve and rod each driven by independent servo).
3Aluminum cap crimping uses a vibratory bowl to feed caps to a side rail; vacuum grippers pick, position and load the cap into the electric crimp head; crimp head servo-drives upward to crimp.
4Tail liquid fill uses a high-precision peristaltic pump to fill 1.5 ml while servo-driven fill needle rises as liquid is dispensed.
5Tail stopper insertion uses the same sleeve-insertion mechanism as middle stopper.
6Finished vials are manually collected at the outfeed station.

Caractéristiques techniques

Caractéristiques de la variante : SED-1-1-1YTG-S

Caractéristiques

Modèle
SED-1-1-1YTG-S
Cadence
250–360 flacons/h
Tension
380V 50Hz
Fluides et énergie
380V 50Hz, 6 kW; Compressed air (customer-supplied); Material buffer tank for fill liquid (customer-supplied)
Puissance
6 kW

Dimensions

Longueur
800 mm
Largeur
780 mm
Hauteur
1500 mm
Poids
300 kg
Emprise au sol
800 x 780 x 1500 mm; 300 kg

Matériaux

Matériaux en contact
316 stainless steel (aluminum cap vibratory bowl and downfeed track); POM (polyoxymethylene) indexing wheel; customer-supplied material buffer tank for fill liquid
Matériaux du bâti
304 stainless steel brushed-finish exterior

Caractéristiques principales

Designed specifically for dual-chamber lyophilized cartridges
Five-station intermittent-index turntable with bidirectional indexing
All-servo drive (Xinje PLC + servo motor + driver with built-in homing; 7-inch touchscreen)
Sleeve-type mechanical stopper insertion - gentle, reliable, 99% or better acceptance rate
Electric gripper crimping head for aluminum cap - 99% or better acceptance rate
High-precision peristaltic pump fill (1.5 ml, plus or minus 1% or better accuracy)
Remote module standard - plug in network cable for remote maintenance, diagnosis and software upgrade
316 SS aluminum cap vibratory bowl and track; POM indexing wheel
Custom-engineered for the niche dual-chamber lyo-cartridge fill-finish workflow
Five-axis Xinje all-servo system - every motion parameter settable on touchscreen
Remote maintenance module included as standard - reduces service downtime
Compact footprint (800 x 780 x 1500 mm, 300 kg) for cleanroom installation

Applications

Aseptic closure of dual-chamber cartridges containing lyophilized drug + diluent
Vaccine and biologic cartridge fill-finish
Pen-injector cartridge assembly

Secteurs

Pharmaceutical (sterile / injectable / lyophilized)
Biopharma (biologics, vaccines)
Pen-injector device manufacturing

Marques des composants

Xinje (PLC with bus and remote module; servo motors + drivers with built-in homing; 7-inch touchscreen HMI)
Delixi (low-voltage components)
Taiwan Mingwei (switching power supply)
Panasonic (detection switches)
DINKLE Taiwan (miniature relays)
Taiwan high-precision ball screw
SED
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Documentation

Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
Demander au service commercial
Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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