Accueil / Équipements / Ligne complète de mise en flacons/boîtes de poudre FMGX/PNFX / SED-1-1-1FGJ-3 Fully Automatic Powder Filling, Inner-Cap and Outer-Cap (Measuring Cup) Machine
SED-1-1-1FGJ-3
Sur devis
SED-1-1-1FGJ-3
SED · SED-1-1-1FGJ-3 · En vedette
SED-1-1-1FGJ-3 — SED-1-1-1FGJ-3 Fully Automatic Powder Filling, Inner-Cap and Outer-Cap Machine
La description complète de ce modèle est encore en cours de traduction. Consultez les détails en anglais ou demandez des informations à notre équipe. English
SED-1-1-1FGJ-3 is a fully automatic single-head screw-type machine for powder dosing, inner-cap pressing, and outer-cap (measuring-cup) pressing into plastic bottles, all in one inline platform. Designed for 10–100 ml ro
Délai de livraison
Sur devis
Cadence
10–25 bottles/min (60 ml × 250 mg fill)
Fonctionnement
Bottles enter via a stainless steel infeed table and light-box inspection, buffered on a POM+304SS rotary turntable, then conveyed inline. A servo-controlled (Mitsubishi 400 W) screw doses powder from a 316L hopper; a VFD-driven stirrer maintains uniform powder density around the screw. A servo-positioned (Delta 400 W) bottle-indexing wheel prevents jamming. Robotic arms then press the inner cap and the outer (measuring-cup) cap from stainless vibratory bowls. Siemens 12-inch HMI drives the Siemens PLC; three-tier password protects parameters. Panasonic FX101 fiber-optic sensors implement no-bottle-no-fill counting and low-cap alarms.
Processus de fonctionnement
1Bottles enter via a stainless steel infeed table and light-box inspection, buffered on a POM+304SS rotary turntable, then conveyed inline.
2A servo-controlled (Mitsubishi 400 W) screw doses powder from a 316L hopper; a VFD-driven stirrer maintains uniform powder density around the screw.
3A servo-positioned (Delta 400 W) bottle-indexing wheel prevents jamming.
4Robotic arms then press the inner cap and the outer (measuring-cup) cap from stainless vibratory bowls.
5Siemens 12-inch HMI drives the Siemens PLC; three-tier password protects parameters.
6Panasonic FX101 fiber-optic sensors implement no-bottle-no-fill counting and low-cap alarms.
Caractéristiques techniques
Caractéristiques de la variante : SED-1-1-1FGJ-3
Caractéristiques
Modèle
SED-1-1-1FGJ-3
Cadence
10–25 bottles/min (60 ml × 250 mg fill)
Tension
380V
Fluides et énergie
380 V ~6 kW; clean compressed air 0.4–0.6 MPa, ~1–2 m³/h; vacuum source (customer-supplied); optional clean nitrogen; drain
Détails de conformité
Powder-contact parts to GMP: 316/316L/304 SS, ceramic bearings, sterilizable to 121 °C, tool-less assembly. Three-tier HMI password protection. Designed for Class 100 laminar flow installation.
Puissance
6 kW
Pression d’air
Clean compressed air 0.4–0.6 MPa, ~1–2 m³/h consumption
Dimensions
Poids
2000 kg
Emprise au sol
See equipment drawing; weight ~2,000 kg. Recessed sealed work surface, embedded doors, 40 mm drop edge to prevent wash-down ingress.
Matériaux
Matériaux en contact
316L SS (powder feed mechanism, dosing hopper); 316 SS (dosing screw, agitator, dosing funnel, viewing dome); 304 SS (powder feed support, infeed track, vibratory bowls); POM (bottle-orientation turntable, indexing wheel); sterilizable plastic (transparent powder bowl, dome); optional ceramic/SS-ceramic dosing funnel inserts
Matériaux du bâti
304 stainless steel frame and doors with tempered glass viewing panels; 1.2 mm 304 SS countertop
Caractéristiques principales
Single-head screw filling for powder fills 0.25–2.0 g per bottle
Design throughput ≥25 bottles/min (60 ml × 250 mg); stable 10–20 bottles/min
Fill accuracy ±5–6% at 250 mg (or per Chinese Pharmacopoeia)
Bottle breakage ≤0.05%; capping success ≥99.5%
Servo-positioned bottle-indexing wheel (current-protected to prevent bottle crushing)
Servo-driven dosing screw (Mitsubishi 400 W) with PLC precision metering
Top-cone single-piece dosing screw — no loose-screw adjustment, eliminates dead-corner accumulation
Steam-sterilizable transparent powder hopper with raised central dome
Robotic inner/outer cap arms with stainless vibratory bowls; optional vacuum-suction caps
Ceramic bearings — oil-free, easy water/alcohol cleaning
Recessed sealed table top with embedded doors (40 mm drop) to prevent wash-down ingress
Three-tier password protection; no-bottle-no-fill; automatic zero-finding; metal-fragment auto-stop
GMP-compliant with optional Class 100 laminar flow hood (Wuxi Lingjie H14) and 121 °C autoclavable contact parts
Designed for cephalosporin/antibiotic powder injectable lines
Servo dosing — adjust fill weight on-the-fly without stopping production
Top-cone one-piece screw (industry-unique) eliminates loose-screw and dead-corner risks
Optional in-line WIPOTEC SL100/150 check-weigher for 100% net-weight verification
Three decades of powder-dosing experience; partnered with major Chinese pharma plants
Applications
Aseptic powder filling of antibiotic vials (cephalosporins: cefuroxime, ceftriaxone, ceftazidime, cefoperazone, cefepime, cefmetazole, cefonicid, cefamandole, etc.)
Filling of carbapenems (e.g. meropenem)
Filling of β-lactam combinations (cefoperazone-sulbactam, piperacillin-tazobactam)
Filling of azithromycin phosphate, amrinone, ampicillin and other powder-for-injection products
Pharmaceutical powder dosing into 10–100 ml plastic bottles with inner+outer cap closure
Secteurs
Pharmaceutical (powder injectables / antibiotics)
Sterile fill-finish operations
GMP cephalosporin / β-lactam plants
Marques des composants
Siemens (12-inch HMI touchscreen; PLC; V20 VFDs ×4)
Mitsubishi (servo motor + driver, 400 W, dosing screw)
Delta Taiwan (servo motor + driver, 400 W, bottle indexing)
Suzhou Sik permanent-magnet low-speed sync motor 110TD315S5-2A 11 W (powder feed screw)
Beijing Microspecial YN motors (infeed turntable and conveyor)
Panasonic FX101 fiber-optic sensor
Leuze LCS proximity switches
WIPOTEC Germany (optional check-weigher SL100/150)
Wuxi Lingjie (optional H14 laminar flow)
SED
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Conformité
GMP-compliant design
Nettoyage et entretien
All product-contact parts (dosing screw, agitator, dosing hopper, inner/outer cap funnels) are quick-disassemble for cleaning and 121 °C steam sterilization. Vibratory bowls are fully welded with no internal screws (external fastening only). Ceramic main bearings allow water- or alcohol-only cleaning (oil-free). Embedded doors and sealed columns prevent wash-down water ingress. Sub-assemblies can be assembled inside a Class 100 laminar flow hood.
Documentation
Fiche technique (PDF)
Aperçu de l’équipement, caractéristiques et dimensions · Document d’origine (anglais)
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Manuel opérateur
Installation, fonctionnement et dépannage · Document d’origine (anglais)
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Fiche comparative (Standard et Économique)
Comparaison des configurations · Document d’origine (anglais)
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Protocoles IQ / OQ / PQ
Documentation de validation pour la conformité GMP · Document d’origine (anglais)
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Protocoles FAT / SAT
Essais de réception en usine et sur site · Document d’origine (anglais)
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Plans CAD (STEP / IGES / DWG)
Plans d’ingénierie pour l’implantation · Document d’origine (anglais)
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Certificats d’étalonnage
Niveau sonore, résistance de terre, rigidité diélectrique et rugosité · Document d’origine (anglais)
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DQ (qualification de la conception)
Protocole complet de qualification de la conception · Document d’origine (anglais)
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Certificats matières
Composition de l’acier inoxydable 316L · Document d’origine (anglais)
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