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Inicio / Equipos / Inspeccionadora automática por visión artificial e iluminación (serie QYDJ) / Intelligent Fully Automatic Light/Vision Inspection Machine
SED-400QYDJ-D
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SED-400QYDJ-D
SED · SED-400QYDJ-D · Destacado

SED-400QYDJ-D — Intelligent Fully Automatic Light/Vision Inspection Machine

La descripción completa de este modelo aún se está traduciendo. Consulte los detalles en inglés o solicite información a nuestro equipo. English

SED-400QYDJ-D Intelligent Fully Automatic Light/Vision Inspection Machine. Designed for 1-20 mL ampoules. Detects visible particles in liquid (glass shards, metal shards, hair, fibers, white spots/blocks), fill volume, a

Plazo de entrega
Consultar
Capacidad de producción
400 botellas/min

Funcionamiento

Bottles enter via mesh belt to infeed starwheel (Bernoulli principle, low breakage) and into the inspection rotary turntable. At each detection station, a centrifuge module spins each bottle at high speed. A proprietary patented brake mechanism stops the bottle abruptly while the liquid inside continues rotating by inertia. Three camera channels with multi-source illumination capture image series at each detection station. Capping inspection (3 cameras) occurs at bottle entry, rejecting cap defects before the turntable to prevent broken bottles in the inspection wheel. Vision software analyzes images for particle motion by color, shape, and trajectory. After inspection the Bernoulli outfeed starwheel sorts qualified bottles to the accept tray and rejects to the reject tray. All servo motors are imported (Omron) for precision. High-strength alloy centrifuge bottle holders require no replacement for 2 years.

Proceso de funcionamiento
1Bottles enter via mesh belt to infeed starwheel (Bernoulli principle, low breakage) and into the inspection rotary turntable.
2At each detection station, a centrifuge module spins each bottle at high speed.
3A proprietary patented brake mechanism stops the bottle abruptly while the liquid inside continues rotating by inertia.
4Three camera channels with multi-source illumination capture image series at each detection station.
5Capping inspection (3 cameras) occurs at bottle entry, rejecting cap defects before the turntable to prevent broken bottles in the inspection wheel.
6Vision software analyzes images for particle motion by color, shape, and trajectory.
7After inspection the Bernoulli outfeed starwheel sorts qualified bottles to the accept tray and rejects to the reject tray.
8All servo motors are imported (Omron) for precision.
9High-strength alloy centrifuge bottle holders require no replacement for 2 years.

Especificaciones técnicas

Especificaciones de la variante: SED-400QYDJ-D

Especificaciones

Modelo
SED-400QYDJ-D
Capacidad de producción
400 botellas/min
Tensión
AC 380V 50Hz
Suministros
AC 380V 50Hz, 9 kW; working table height 930 mm
Detalles de conformidad
Knapp quality factor >1 (validated over manual inspection). Three-level password access prevents unauthorized parameter changes. Stores 1 month of operating data and reject images with online playback. Logs include start/stop time, batch number, operator, in/out/reject counts, reject subclassification. Validated inspection process program included. Communication interface for remote diagnostics. Warranty: 12 months from installation, max 16 months after delivery. Full after-sales and service terms per contract.
Potencia
9 kW

Dimensiones

Longitud
3400 mm
Anchura
2000 mm
Altura
2300 mm
Peso
3300 kg

Características principales

Throughput 400 bottles/min (2 mL example)
Detection resolution ≥40 μm
Bottle breakage rate ≤0.02% (≤2/10,000)
Noise ≤75 dB
Power 9 kW @ AC 380V 50Hz
Net weight 3300 kg
Working table height 930 mm
External dimensions 3400×2000×2300 mm
12 Basler industrial cameras (Germany)
12 Weilang light sources + 3 controllers; 3 Leshi LED lights + 1 controller
9 Ricoh (Japan) lenses + 3 Blade (Korea) lenses
Omron motion controller (Japan) — independent precise control of every motor
5 sets Omron servo motor + drive
2 Advantech industrial PCs + 1 tablet PC
2 ADLINK (Linka) image capture cards
Omron photoelectric sensor + 3 fiber amplifiers + 2 relays
8 Autonics proximity switches
60 press-down head assemblies + 60 brake assemblies + 3 spin assemblies
Capping inspection with 3 dedicated cameras (pre-turntable reject to prevent breakage)
Bernoulli-principle starwheel infeed/outfeed (low breakage)
3-channel detection for low miss-rate
Stores >50 different product recipe parameters
3-level password protection (operator, manager, admin)
Reject image storage with online playback for quality analysis
Communication interface for remote monitoring and free remote tech service
Real-time monitoring of light intensity, camera status, centrifuge state — alarm and stop on fault
Logs batch info, start/stop times, in/out/reject counts with subclassification
Auto-stores one month of system operating data
High-strength alloy centrifuge bottle holders rated >2 years normal operation
Only Chinese manufacturer focused exclusively on full-auto light inspection (linear and rotary) and semi-auto inspection — specialist expertise
In-house independent IP for vision inspection software
Oral-liquid and water-injection models developed separately (competitors modify water-injection machines for oral liquid)
3-camera capping inspection before turntable entry prevents broken-bottle contamination in the inspection wheel
3-level password menu prevents operator parameter tampering
Reject image archive supports process analysis and improvement
All-imported Omron servo motors for precision and speed consistency
Omron motion controller eliminates latency from PLC+photoelectric-sensor triggering
Knapp quality factor >1 (efficacy ratio above manual inspection)
FAT-tested with free first installation and commissioning

Aplicaciones

Ampoule inspection (1-20 mL)
Visible-particle inspection (glass shards, metal shards, hair, fibers, white spots/blocks)
Fill-volume inspection
Exterior appearance inspection
Capping/sealing inspection (pre-turntable rejection)

Sectores

Pharmaceutical injectables (ampoule)
Vaccine production (ampoule)
Biologicals manufacturing

Marcas de componentes

Basler (Germany) — 12 industrial cameras
Blade (Korea) — 3 lenses
Ricoh (Japan) — 9 lenses
Weilang (Shanghai) — 12 light sources + 3 controllers
Leshi (China) — 3 LED lights + 1 controller
Omron (Japan) — motion controller, 5 servo motor+drive sets, photoelectric sensor, 3 fiber amplifiers, 2 relays
Advantech (Taiwan) — 2 industrial PCs + 1 tablet PC
ADLINK/Linka (Taiwan) — 2 image capture cards
Autonics (Korea) — 8 proximity switches
APEX/(Taiwan) — 2 reducers
Mean Well (Taiwan) — 2 switching power supplies
Siemens Suzhou (China) — 2 push-buttons
OMNICOM — filter
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Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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