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SED-400QYDJ-D
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SED-400QYDJ-D
SED · SED-400QYDJ-D · Hervorgehoben

SED-400QYDJ-D — Intelligent Fully Automatic Light/Vision Inspection Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-400QYDJ-D Intelligent Fully Automatic Light/Vision Inspection Machine. Designed for 1-20 mL ampoules. Detects visible particles in liquid (glass shards, metal shards, hair, fibers, white spots/blocks), fill volume, a

Lieferzeit
Auf Anfrage
Durchsatz
400 Flaschen/min

Funktionsweise

Bottles enter via mesh belt to infeed starwheel (Bernoulli principle, low breakage) and into the inspection rotary turntable. At each detection station, a centrifuge module spins each bottle at high speed. A proprietary patented brake mechanism stops the bottle abruptly while the liquid inside continues rotating by inertia. Three camera channels with multi-source illumination capture image series at each detection station. Capping inspection (3 cameras) occurs at bottle entry, rejecting cap defects before the turntable to prevent broken bottles in the inspection wheel. Vision software analyzes images for particle motion by color, shape, and trajectory. After inspection the Bernoulli outfeed starwheel sorts qualified bottles to the accept tray and rejects to the reject tray. All servo motors are imported (Omron) for precision. High-strength alloy centrifuge bottle holders require no replacement for 2 years.

Prozessbeschreibung
1Bottles enter via mesh belt to infeed starwheel (Bernoulli principle, low breakage) and into the inspection rotary turntable.
2At each detection station, a centrifuge module spins each bottle at high speed.
3A proprietary patented brake mechanism stops the bottle abruptly while the liquid inside continues rotating by inertia.
4Three camera channels with multi-source illumination capture image series at each detection station.
5Capping inspection (3 cameras) occurs at bottle entry, rejecting cap defects before the turntable to prevent broken bottles in the inspection wheel.
6Vision software analyzes images for particle motion by color, shape, and trajectory.
7After inspection the Bernoulli outfeed starwheel sorts qualified bottles to the accept tray and rejects to the reject tray.
8All servo motors are imported (Omron) for precision.
9High-strength alloy centrifuge bottle holders require no replacement for 2 years.

Technische Daten

Technische Daten für Variante: SED-400QYDJ-D

Technische Daten

Modell
SED-400QYDJ-D
Durchsatz
400 Flaschen/min
Spannung
AC 380V 50Hz
Versorgung
AC 380V 50Hz, 9 kW; working table height 930 mm
Konformitätsangaben
Knapp quality factor >1 (validated over manual inspection). Three-level password access prevents unauthorized parameter changes. Stores 1 month of operating data and reject images with online playback. Logs include start/stop time, batch number, operator, in/out/reject counts, reject subclassification. Validated inspection process program included. Communication interface for remote diagnostics. Warranty: 12 months from installation, max 16 months after delivery. Full after-sales and service terms per contract.
Leistung
9 kW

Abmessungen

Länge
3400 mm
Breite
2000 mm
Höhe
2300 mm
Gewicht
3300 kg

Wesentliche Merkmale

Throughput 400 bottles/min (2 mL example)
Detection resolution ≥40 μm
Bottle breakage rate ≤0.02% (≤2/10,000)
Noise ≤75 dB
Power 9 kW @ AC 380V 50Hz
Net weight 3300 kg
Working table height 930 mm
External dimensions 3400×2000×2300 mm
12 Basler industrial cameras (Germany)
12 Weilang light sources + 3 controllers; 3 Leshi LED lights + 1 controller
9 Ricoh (Japan) lenses + 3 Blade (Korea) lenses
Omron motion controller (Japan) — independent precise control of every motor
5 sets Omron servo motor + drive
2 Advantech industrial PCs + 1 tablet PC
2 ADLINK (Linka) image capture cards
Omron photoelectric sensor + 3 fiber amplifiers + 2 relays
8 Autonics proximity switches
60 press-down head assemblies + 60 brake assemblies + 3 spin assemblies
Capping inspection with 3 dedicated cameras (pre-turntable reject to prevent breakage)
Bernoulli-principle starwheel infeed/outfeed (low breakage)
3-channel detection for low miss-rate
Stores >50 different product recipe parameters
3-level password protection (operator, manager, admin)
Reject image storage with online playback for quality analysis
Communication interface for remote monitoring and free remote tech service
Real-time monitoring of light intensity, camera status, centrifuge state — alarm and stop on fault
Logs batch info, start/stop times, in/out/reject counts with subclassification
Auto-stores one month of system operating data
High-strength alloy centrifuge bottle holders rated >2 years normal operation
Only Chinese manufacturer focused exclusively on full-auto light inspection (linear and rotary) and semi-auto inspection — specialist expertise
In-house independent IP for vision inspection software
Oral-liquid and water-injection models developed separately (competitors modify water-injection machines for oral liquid)
3-camera capping inspection before turntable entry prevents broken-bottle contamination in the inspection wheel
3-level password menu prevents operator parameter tampering
Reject image archive supports process analysis and improvement
All-imported Omron servo motors for precision and speed consistency
Omron motion controller eliminates latency from PLC+photoelectric-sensor triggering
Knapp quality factor >1 (efficacy ratio above manual inspection)
FAT-tested with free first installation and commissioning

Anwendungen

Ampoule inspection (1-20 mL)
Visible-particle inspection (glass shards, metal shards, hair, fibers, white spots/blocks)
Fill-volume inspection
Exterior appearance inspection
Capping/sealing inspection (pre-turntable rejection)

Branchen

Pharmaceutical injectables (ampoule)
Vaccine production (ampoule)
Biologicals manufacturing

Komponentenhersteller

Basler (Germany) — 12 industrial cameras
Blade (Korea) — 3 lenses
Ricoh (Japan) — 9 lenses
Weilang (Shanghai) — 12 light sources + 3 controllers
Leshi (China) — 3 LED lights + 1 controller
Omron (Japan) — motion controller, 5 servo motor+drive sets, photoelectric sensor, 3 fiber amplifiers, 2 relays
Advantech (Taiwan) — 2 industrial PCs + 1 tablet PC
ADLINK/Linka (Taiwan) — 2 image capture cards
Autonics (Korea) — 8 proximity switches
APEX/(Taiwan) — 2 reducers
Mean Well (Taiwan) — 2 switching power supplies
Siemens Suzhou (China) — 2 push-buttons
OMNICOM — filter
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Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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