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SED-20YX-Z
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SED-20YX-Z
SED · SED-20YX-Z · Destacado
SED-20YX-Z — Fully-Automatic Rubber Stopper / Aluminum Cap Washer-Sterilizer-Dryer
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SED-20YX-Z Fully-Automatic Aluminum Cap / Rubber Stopper Washer-Sterilizer-Dryer — premium-tier 200,000-cap-per-batch pharma cleaner. Process: vacuum feed → pre-wash → air-water boil rinse → vacuum defoam → rinse → silic
Plazo de entrega
Consultar
Capacidad de producción
Contáctenos
Funcionamiento
Caps/stoppers tumble slowly in a rotating drum while high-pressure compressed air and boiling water combine for multi-stage cleaning: (1) central spray lance coarse-wash; (2) high-pressure air bursts from drum bottom for air-water boil rinse; (3) vacuum defoam bursts bubbles to carry away residues; (4) self-circulating fine wash; (5) silicone oil drawn in for siliconization; (6) saturated pure steam 121 °C sterilisation controlled by F0 value (calculated every 6 s); (7) plate-heat-exchanger-assisted drying (replacing traditional heating tubes + HEPA, eliminating side-leakage and sterilisation dead-zones); (8) vacuum cooling to ≤60 °C then discharge via fully enclosed sterile discharge system.
Proceso de funcionamiento
1Caps/stoppers tumble slowly in a rotating drum while high-pressure compressed air and boiling water combine for multi-stage cleaning: (1) central spray lance coarse-wash; (2) high-pressure air bursts from drum bottom for air-water boil rinse; (3) vacuum defoam bursts bubbles to carry away residues; (4) self-circulating fine wash; (5) silicone oil drawn in for siliconization; (6) saturated pure steam 121 °C sterilisation controlled by F0 value (calculated every 6 s); (7) plate-heat-exchanger-assisted drying (replacing traditional heating tubes + HEPA, eliminating side-leakage and sterilisation dead-zones); (8) vacuum cooling to ≤60 °C then discharge via fully enclosed sterile discharge system.
Especificaciones técnicas
Especificaciones de la variante: SED-20YX-Z
Especificaciones
Modelo
SED-20YX-Z
Tensión
380V
Potencia
25 kW
Presión de aire
0.6~0.8 MPa, 2.0 m³
Dimensiones
Longitud
3850 mm
Anchura
2400 mm
Altura
2700 mm
Peso
5500 kg
Materiales
Materiales en contacto
316L stainless-steel washing drum (flexible screen-hole, mirror-polished Ra ≤ 0.4 µm); 316 stainless-steel tank body; 316L discharge spiral guide and closed discharge system; silicone rubber; PTFE
Materiales del cuerpo
High-quality carbon-steel structural frame; 304 stainless-steel brushed-panel outer skin; 50 mm chlorine-free silica-alumina cotton insulation
Características principales
200,000 aluminum caps per batch
9-stage full process chain: load-coarse wash-air-water boil rinse-fine wash-rinse-steam sterilization-vacuum dry-heat exchanger dry-cool
Dual-axle support structure (company patent) — eliminates metallic particle contamination
New central spray technology (water-curtain spray light-cutting groove pattern)
Top vacuum automatic feed
Visible sterile closed discharge system (patent)
Drum external drive + full drum extraction (for inspection)
316L drum flexible screen-hole structure, 4 spiral baffles
Mirror-polished Ra ≤ 0.4 µm interior, Ra ≤ 0.8 µm exterior
Chlorine-free 50 mm silica-alumina cotton sandwich insulation
Plate heat exchanger drying (replaces traditional heating tubes + HEPA)
Vacuum defoam + air-water boil rinse
F0 calculated every 6 s for precise sterilisation
121 °C / 30 min saturated pure-steam sterilisation
Drying temperature 110–130 °C
Discharge temperature ≤ 60 °C
Feed and discharge dual-door pneumatic interlock
Online CIP + online SIP (360° cleaning ball)
0.22 µm compressed-air breathing filter
Siemens PLC + MCGS touch-screen
4-level password management + audit trail + electronic signature/records
Brother laser printer / USB data export
Power-failure auto-close of all valves
Utility medium start-pressure + maintain-pressure monitoring alarm
Complies with 2010 China GMP / EU cGMP / FDA
4th-generation flagship product
Domestic first dual-axle support patent
Domestic first sterile discharge port structure patent
Plate heat exchanger drying — fully eliminates traditional hot-air sterilisation dead-zones
Audit trail meets data integrity requirements
Heat distribution / heat penetration ±0.5 °C
Supports 50 recipe storage + side-by-side comparison
Premium component set (Siemens + Schneider + Grundfos + Gemü)
Aplicaciones
Aluminum cap washing, sterilization and drying
Rubber stopper washing, siliconization, sterilization and drying
Sectores
Pharmaceuticals
Powder-for-injection
Lyophilized powder injection
Small-volume injection (SVP)
Oral liquid
Large-volume parenterals (LVP)
Injectable preparations
Marcas de componentes
PLC
Siemens CPU 1214C
Main touch-screen
MCGS 10-inch
Discharge screen
MCGS TPC7062Ti 7-inch
Circuit breaker
Siemens
AC contactor
Siemens
Intermediate relay
Schneider
Pressure transmitter
Xun'er
PT100
Xun'er
Level switch
Omron E2K-C25ME1
VFD
Delta
Switching power supply
Delta
Industrial switch
Delta
Impresora
Brother HL2560DN
Pneumatic valves
Xibeilun
Vacuum pump
Zhuoxin 2BC5121 7.5kW
Booster pump
GLOBAL multi-stage
Plate heat exchanger
Swep B10TH
Gearbox
Hazhongchi cycloidal
Liquid filter
Cobetter 226-port 3-core 10-inch
Compressed air filter
Cobetter 226-port 1-core 5-inch
Mechanical seal
Zhejiang Lantian
Bearing
Harbin Bearing (Hazhou)
Discharge door interlock cylinder
Kangkena SA12×10
Feed door interlock cylinder
Kangkena SADA16×20S
Pneumatic triple unit
KAIYUAN BC-4000
Pure-steam pressure gauge
Brady PYTHN-063
Safety valve
Zhejiang Haiyi A27W-16RL
Pressure-reducing valve
Zhejiang Yongjiu CY14H
Diaphragm / angle-seat valve
Gemü (imported)
Compressed air filter
Millipore
Water pump
Grundfos (imported)
SED
Hable con SED Sales Team
Especialistas en equipos · contacto por WhatsApp
Consulte el horario y la disponibilidad del equipo
Conformidad
2010 China GMP
EU cGMP
FDA
Documentación
Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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