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SED-1YGFP-A

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SED · SED-1YGFP-A · 1 unidades vendidas

SED-1YGFP-A — Pre-filled Syringe Machine

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SED-1YGFP-A Automatic Plastic Pre-filled Syringe Filling and Lid-Locking Machine (custom-built). Designed specifically for plastic syringes whose plunger and rubber stopper are separate and connected by a screw thread (f

GMP-compliantDesigned to CE standardsISO9001 manufacturing

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Plazo de entrega

Consultar

Capacidad de producción

40–45 syringes/min (10 mL tube; 3-10 mL stable, depends on viscosity)

Funcionamiento

Tubes manually loaded into hopper → vibrator bowl orients and feeds → press/push rods deliver to rotary disk → station 2 flips, station 3 fills via ceramic plunger pump (head-up filling), station 4 carries, station 5 receives a cap (needle hub) from a separate vibrator bowl, station 6 presses/screws the cap on, station 7 flips back and is inspected by precision sensors, station 8 discharges (or rejects to waste hopper if no cap detected). Servo motors control all motions; PLC sequences the line; HMI shows live station status and alarms.

Proceso de funcionamiento

1Tubes manually loaded into hopper → vibrator bowl orients and feeds → press/push rods deliver to rotary disk → station 2 flips, station 3 fills via ceramic plunger pump (head-up filling), station 4 carries, station 5 receives a cap (needle hub) from a separate vibrator bowl, station 6 presses/screws the cap on, station 7 flips back and is inspected by precision sensors, station 8 discharges (or rejects to waste hopper if no cap detected).

2Servo motors control all motions; PLC sequences the line; HMI shows live station status and alarms.

Especificaciones técnicas

Especificaciones de la variante: SED-1YGFP-A vacuum build

Especificaciones

Modelo

SED-1YGFP-A

Capacidad de producción

40–45 syringes/min (10 mL tube; 3-10 mL stable, depends on viscosity)

Tensión

380V/220V 50Hz 3P (manual: 380V 50Hz; spec sheet lists 380/220V; spec sheet also lists 3.2 kW)

Suministros

Electrical: 380V 50Hz 3-phase, total ≥4 kW. Grounding wire ≥15 mm², resistance ≤2 Ω tied to facility ground network. Compressed air: 0.75 MPa clean source, ≥20 L/min, with 0.22 µm sterilising filter at the inlet for aseptic filling.

Detalles de conformidad

Designed to current China GMP and CE standards; built under ISO9001; cleanroom Class 100,000 required; own IP. Auto stop on overload/overcurrent/leakage with alarm prompts. Optional 100-class laminar flow hood for cleanroom production.

Potencia

2.1 kW

Presión de aire

0.55-0.75 MPa, >=20 L/min (manual); 0.55-0.7 MPa 20 L/s (spec)

Dimensiones

Longitud

1500 mm

Anchura

850 mm

Altura

1850 mm

Peso

280 kg

Superficie de instalación

1500 × 850 × 1850 mm. Workshop ceiling ≥2.5 m and ≥1.5 m clearance to walls; cleanliness class 100,000; 15–30°C; good ventilation and lighting.

Materiales

Materiales en contacto

AISI 316L acero inoxidable; medical silicone rubber; ceramic plunger pump

Materiales del cuerpo

AISI 304 acero inoxidable; acrylic (organic glass) observation windows

Características principales

Single-line full-auto: tube feeding → filling → capping → screw-tightening → inspection → discharge

Vibrator-bowl tube infeed; rotary 8-station disk transfer

Ceramic plunger pump dosing — acid/alkali, abrasion and high-temp resistant

Head-up filling — liquid follows the rising needle, minimising in-tube air

Vacuum and non-vacuum variants available

Suitable for plastic syringes 0.5–50 mL

Output 40–45 syringes/min (10 mL tube; depends on viscosity)

Filling accuracy 0.2–0.3%; qualification rate ≥99.5%

Capping success rate ≥99%

100% no-tube and no-cap stop alarms with auto reject of uncapped units

Noise ≤45 dB

Siemens PLC, HMI and servo motors; Schneider low-voltage; AirTAC + Chelic pneumatics

All units fitted with observation windows

Modular — stand-alone or in-line

Purpose-built for 3-piece plastic syringes (separate plunger + screw stopper) — few competitors handle this format

GMP / ISO9001 / CE-aligned design with own IP

Vacuum option for viscous formulations

Auto reject of bad units guarantees no uncapped syringes in good output

Top-tier electrical BOM (Siemens + Schneider + AirTAC) reduces post-sale risk

12-month warranty + free install / commissioning / operator training

Aplicaciones

Filling and screw-locking of 3-piece plastic syringes (plunger + stopper screw-on)

Aseptic filling of injectables in plastic syringes (with cleanroom + laminar hood option)

Filling viscous formulations (with vacuum option)

Sectores

Pharmaceutical (injectables, vaccines, biologics)

Cosmetics / aesthetic medicine

Veterinary injectables

Marcas de componentes

Servo motor ×2: Siemens

PLC: Siemens

HMI touchscreen: Siemens

Frequency converter: Siemens

Smart digital frequency vibration controller ×2: Shanghai-made

Fiber optic amplifier ×2: Panasonic

Slot-type photoelectric sensor ×4: Panasonic

Proximity switch ×4: CONTRINE

Switching power supply: Schneider

Intermediate relay ×4: Schneider

RCCB: Schneider

MCB ×12: Schneider

Emergency stop button: Schneider

Contactor ×2: Schneider

Protection relay ×2: Schneider

Cylinder: AirTAC

Solenoid valve ×5: AirTAC

Pneumatics (secondary): AirTAC + Chelic

SED

Hable con SED Sales Team

Especialistas en equipos · contacto por WhatsApp

Consulte el horario y la disponibilidad del equipo

+86 139 5885 3738

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Conformidad

GMP-compliant

Designed to CE standards

ISO9001 manufacturing

Limpieza y mantenimiento

Acrylic observation windows: spray dedicated acrylic cleaner, wipe with dust-free soft cloth (NEVER use organic solvents). 304 SS surfaces: spray dedicated cleaner and wipe with soft cloth. 316L SS and ceramic product-contact parts: rinse with clean water, soak in alcohol, rinse with purified water, then high-temp disinfect (≤125°C, ≥30 min); cool below 30°C, rinse with medical-grade purified water, dry with clean compressed air, sterile-package. Sealing rings and adhesive parts: rinse with clean water or soak in alcohol only. Outer-wall-only contact parts: wipe with medical cotton dipped in alcohol. After reassembly, reinstall air tubing in correct orientation to avoid collision damage.

Documentación

Ficha técnica (PDF)

Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)

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Manual del operador

Instalación, funcionamiento y diagnóstico · Documento original (inglés)

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Ficha comparativa (Estándar y Económica)

Comparación de configuraciones · Documento original (inglés)

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Protocolos IQ / OQ / PQ

Documentación de validación para conformidad GMP · Documento original (inglés)

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Protocolos FAT / SAT

Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)

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Planos CAD (STEP / IGES / DWG)

Planos de ingeniería para la instalación · Documento original (inglés)

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Certificados de calibración

Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)

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DQ (cualificación del diseño)

Protocolo completo de cualificación del diseño · Documento original (inglés)

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Certificados de materiales

Composición del acero inoxidable 316L · Documento original (inglés)

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