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SED-1000RZGF-Q

Consultar

SED-1000RZGF-Q

SED · SED-1000RZGF-Q · Destacado

SED-1000RZGF-Q — Non-PVC Three-Chamber Soft Bag Forming-Filling-Sealing Machine

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SED-1000RZGF-Q is a fully-automatic non-PVC three-chamber soft-bag forming-filling-sealing machine. It auto-completes: hot-foil printing, three-chamber tack-welding, bag forming, three-liquid separate filling (with nitro

FDA-grade contact materialsGMP-compliant

Plazo de entrega

Consultar

Capacidad de producción

500–1000 bags/h (3000ml)

Funcionamiento

Multi-layer non-PVC PP flat film is unwound by motor-driven unwind station and pulled through the machine via a stationary film-opener with pneumatic clamps. Station sequence: (01) film unwind; (02) hot-foil printing (lot/expiry/product codes, adjustable temp/time/pressure); (03) film advance with stationary opener separating two film layers for tube insertion; (04) tack-welding of internal chamber dividers (adjustable welding temp and time for peel-open integrity); (05) peripheral welding and tube pre-attachment + bag contour cutting; (06) tube pre-heating; (07) tube cutting to fixed length; (08) tube welding to bag; (09) scrap-edge removal by pneumatic gripper; (10) bag transfer by servo-driven gripper to filling station; (11) three-station filling with independent liquid paths (each with fill valve, Coriolis flowmeter, silicone tubing; amino-acid station includes N₂ purge after fill, controlled by fill time, low-pressure alarm); (12) cap sealing (3 caps per bag, vacuum-pick); (13) conveyor output. CIP/SIP integrated: fill nozzles descend into steam/cleaning chamber; sequential rinsing with cleaning fluid then steam at ~125°C (PT-100 monitoring).

Proceso de funcionamiento

1Multi-layer non-PVC PP flat film is unwound by motor-driven unwind station and pulled through the machine via a stationary film-opener with pneumatic clamps.

2Station sequence: (01) film unwind; (02) hot-foil printing (lot/expiry/product codes, adjustable temp/time/pressure); (03) film advance with stationary opener separating two film layers for tube insertion; (04) tack-welding of internal chamber dividers (adjustable welding temp and time for peel-open integrity); (05) peripheral welding and tube pre-attachment + bag contour cutting; (06) tube pre-heating; (07) tube cutting to fixed length; (08) tube welding to bag; (09) scrap-edge removal by pneumatic gripper; (10) bag transfer by servo-driven gripper to filling station; (11) three-station filling with independent liquid paths (each with fill valve, Coriolis flowmeter, silicone tubing; amino-acid station includes N₂ purge after fill, controlled by fill time, low-pressure alarm); (12) cap sealing (3 caps per bag, vacuum-pick); (13) conveyor output.

3CIP/SIP integrated: fill nozzles descend into steam/cleaning chamber; sequential rinsing with cleaning fluid then steam at ~125°C (PT-100 monitoring).

Especificaciones técnicas

Especificaciones de la variante: SED-1000RZGF-Q

Especificaciones

Modelo

SED-1000RZGF-Q

Capacidad de producción

500–1000 bags/h (3000ml)

Suministros

380V 3-phase 50Hz, max 15 kW; compressed air 0.5-0.75 MPa dry oil-free, max 3000 L/min; nitrogen ≥0.1 MPa, ≥500 L/min (customer-supplied generator or cylinder); cooling water for CIP/SIP

Potencia

15 kW

Dimensiones

Longitud

6000 mm

Anchura

2200 mm

Altura

1800 mm

Superficie de instalación

6000 × 2200 mm footprint, 1800 mm height (excluding optional laminar flow cover which adds 0.70-0.85 m)

Materiales

Materiales en contacto

AISI 316L acero inoxidable; silicone rubber; mold steel (FDA and GMP compliant)

Materiales del cuerpo

AISI 304L stainless steel frame; polycarbonate safety doors and windows

Características principales

Three-chamber non-PVC soft bag fully automatic forming-filling-sealing

12-station linear single-track design

Throughput 500-1000 bags/h (3000 ml, at filling 0.40 MPa / air 0.60 MPa)

Hot-foil printing (lot/expiry/product codes)

Tack-weld chamber dividers (peel-open type)

Three independent filling paths with Coriolis flowmeters (E+H)

Nitrogen protection after amino-acid filling (≥0.1 MPa N₂, ≥500 L/min)

Integrated CIP (125°C SIP) for filling system

Pass rate ≥99.97%; noise ≤75 dB

Omron servo + HMI control; Festo pneumatics; Tox pressurised cylinders; Turck/IMF sensors

AISI 304L frame; AISI 316L product-contact parts; silicone rubber seals; GMP-compliant

All-in-one solution from film roll to sealed 3-chamber bag

Premium components: Omron servo+HMI, Festo pneumatics, E+H flowmeters, Tox cylinders

Integrated CIP/SIP eliminates separate cleaning equipment

Nitrogen protection for amino-acid chamber maintains product shelf-life

≥99.97% pass rate for parenteral nutrition bag production

Aplicaciones

Three-chamber parenteral nutrition bag (TPN) production

Multi-component infusion bag manufacturing

Amino acid + glucose + lipid emulsion co-packaged bags

Sectores

Pharmaceutical (injectable / parenteral nutrition)

Marcas de componentes

Control system (HMI + servo + temp control): Omron

Pneumatics: Festo

Electrical components: Schneider, Omron, Phoenix

Pressurised oil-air cylinder: Tox

Sensors: Turck or IMF

Flowmeter: E+H (Endress+Hauser)

SED

Hable con SED Sales Team

Especialistas en equipos · contacto por WhatsApp

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+86 139 5885 3738

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Conformidad

FDA-grade contact materials

GMP-compliant

Limpieza y mantenimiento

CIP: initiate from touch screen; fill nozzles descend into cleaning/steam chamber, sealed by silicone gaskets; cleaning fluid flows from product connection through buffer tank, distributor, fill valves, into chamber, exits via two drain pipes. SIP: after CIP, superheated steam at ~125°C passes same path; PT-100 probes on both sides of chamber monitor temperature; condensate exits via swan-neck drain. After SIP, nozzles remain in steam chamber until next production.

Documentación

Ficha técnica (PDF)

Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)

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Manual del operador

Instalación, funcionamiento y diagnóstico · Documento original (inglés)

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Ficha comparativa (Estándar y Económica)

Comparación de configuraciones · Documento original (inglés)

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Protocolos IQ / OQ / PQ

Documentación de validación para conformidad GMP · Documento original (inglés)

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Protocolos FAT / SAT

Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)

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Planos CAD (STEP / IGES / DWG)

Planos de ingeniería para la instalación · Documento original (inglés)

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Certificados de calibración

Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)

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DQ (cualificación del diseño)

Protocolo completo de cualificación del diseño · Documento original (inglés)

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Certificados de materiales

Composición del acero inoxidable 316L · Documento original (inglés)

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