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Inicio / Equipos / Generador de vapor puro / Fully-Automatic Double-Tubesheet Pure Steam Generator — 1000 kg/h (PLC + Touchscreen)
SED-1000CZQ-E
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SED-1000CZQ-E
SED · SED-1000CZQ-E · Destacado

SED-1000CZQ-E — 1000 kg/h

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SED-1000CZQ-E fully-automatic double-tubesheet pure steam generator (PLC + touchscreen). Vertical shell-and-tube evaporator with integrated evaporation/separation/buffer chamber; double tube-sheet design separates plant

Plazo de entrega
Consultar
Capacidad de producción
Contáctenos

Funcionamiento

Purified water is fed by a CNP CDMF3-7 vertical multistage pump (316L, 0.55 kW, 380V) through a float-controlled level system into the preheater (heated by plant steam); near-boiling water enters the double-tubesheet vertical shell-and-tube evaporator. Plant steam pressure is auto-regulated by a Dutch DN100 PN20 cast-steel electric/manual control valve. Plant steam flows through the inner tubes; purified water boils outside, generating pure steam in the integrated evaporation/separation/buffer vessel. Endotoxin and condensate are removed by demister/baffles. Output pure steam exits at top; plant-steam condensate drains through Spirax-Sarco float trap. A coaxial sample cooler condenses a pure-steam slipstream; a sanitary 316L conductivity probe (DDG-306B, 0-100 µS/cm) and 0-200 °C temperature transmitter verify quality, with data logged on Siemens S7-200 PLC and displayed on 7" touchscreen. Safety valve DN40, burst at 0.5 MPa. AirTAC pneumatic pilot island + compressed-air filter control diaphragm valves.

Proceso de funcionamiento
1Purified water is fed by a CNP CDMF3-7 vertical multistage pump (316L, 0.55 kW, 380V) through a float-controlled level system into the preheater (heated by plant steam); near-boiling water enters the double-tubesheet vertical shell-and-tube evaporator.
2Plant steam pressure is auto-regulated by a Dutch DN100 PN20 cast-steel electric/manual control valve.
3Plant steam flows through the inner tubes; purified water boils outside, generating pure steam in the integrated evaporation/separation/buffer vessel.
4Endotoxin and condensate are removed by demister/baffles.
5Output pure steam exits at top; plant-steam condensate drains through Spirax-Sarco float trap.
6A coaxial sample cooler condenses a pure-steam slipstream; a sanitary 316L conductivity probe (DDG-306B, 0-100 µS/cm) and 0-200 °C temperature transmitter verify quality, with data logged on Siemens S7-200 PLC and displayed on 7" touchscreen.
7Safety valve DN40, burst at 0.5 MPa.
8AirTAC pneumatic pilot island + compressed-air filter control diaphragm valves.

Especificaciones técnicas

Especificaciones de la variante: SED-1000CZQ-E

Especificaciones

Modelo
SED-1000CZQ-E
Tensión
380V
Suministros
Plant steam ≥1150 kg per 1000 kg pure steam output (PN20 inlet); purified water ≥1100 kg per 1000 kg pure steam; electrical 380 V for 0.55 kW feed pump and controls; compressed air for pilot valves; cooling water for sample cooler
Detalles de conformidad
Mirror-polished and passivated 316L wetted surfaces; double tube-sheet design eliminates plant-steam-to-pure-steam cross-contamination; sanitary tri-clamp connections throughout; tamper-proof logging consistent with pharmaceutical data-integrity expectations.
Potencia
0.55 kW

Dimensiones

Longitud
1400 mm
Anchura
1200 mm
Altura
3000 mm
Superficie de instalación
1400×1200×3000 mm (L×W×H); does not include external piping

Materiales

Materiales en contacto
316L SS for all pure-steam and condensate wetted parts (evaporator tubes, preheater tubes, sample cooler, sanitary piping, valves, sensors, feed pump); 304 SS elsewhere; PTFE-grade sanitary clamp gaskets
Materiales del cuerpo
304 SS square-tube frame (sand-blasted finish); 304 SS control cabinet

Características principales

Pure steam output ≥1000 kg/h
Double tube-sheet design — isolates plant steam from pure-steam side (no cross-contamination)
316L pure-steam wetted parts; 304 elsewhere; mirror-polished and passivated
Integrated evaporator + separator + steam buffer in one vessel
Online continuous monitoring of pure-steam condensate conductivity (0-100 µS/cm) and temperature (0-200 °C)
Siemens S7-200 CPU224 PLC + 7" colour touchscreen, 128 MB memory, USB data export/print
Tamper-proof data logging (data cannot be edited, only printed/copied)
Dutch DN100 PN20 electric/manual control valve auto-regulates plant-steam pressure
CNP CDMF3-7 316L 0.55 kW 380 V vertical multistage feed pump
Float-type level controller auto-starts/stops feed pump
Safety valve DN40, burst at 0.5 MPa
Spirax-Sarco (UK) float steam trap
AirTAC pilot island + compressed-air filter for pneumatic valve control
Pre-startup blowdown via DN25 manual ball valve
Endotoxin-free pure steam suitable for SIP, WFI generation and parenteral processing
Premium component bill: Siemens PLC+HMI, Schneider switchgear, CNP/Grundfos pump, Spirax-Sarco trap, AirTAC, Donjoy valves
Online conductivity logging meets pharmaceutical data-integrity traceability requirements
Tamper-proof logs: printable but not editable

Aplicaciones

Pure steam supply for sterilisation (SIP, autoclaves)
Feed stream for water-for-injection (WFI) distillers
Pharmaceutical clean-utility steam

Sectores

Pharmaceutical (injectables)
Biotecnología
Pharmaceutical water treatment

Marcas de componentes

PLC: Siemens S7-200 CPU224 + analog/digital expansion modules
HMI: Siemens 7" colour touchscreen (128 MB, USB)
Feed pump: CNP CDMF3-7,316L,0.55 kW
Electric control valve: Netherlands (Holland), DN100 PN20 cast steel, manual + auto
Conductivity meter: Shanghai Chengci DDG-306B with 316L sanitary probe (0-100 µS/cm)
Safety valve: Chinese nameplate, DN40, 0.5 MPa burst
Float steam trap: Spirax-Sarco (UK)
Sanitary ball/check/diaphragm valves: Donjoy
Sanitary flow meter: Hengjia
Pneumatic diaphragm valves + pilot island: AirTAC
Switchgear (breaker, contactor, relay, lights, e-stop, alarm): Schneider
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Limpieza y mantenimiento

Pre-startup: open DN25 manual ball valve to drain accumulated condensate before introducing plant steam. Mirror-polished and passivated 316L surfaces; sanitary tri-clamp fittings facilitate disassembly for periodic inspection.

Documentación

Ficha técnica (PDF)
Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)
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Manual del operador
Instalación, funcionamiento y diagnóstico · Documento original (inglés)
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Ficha comparativa (Estándar y Económica)
Comparación de configuraciones · Documento original (inglés)
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Protocolos IQ / OQ / PQ
Documentación de validación para conformidad GMP · Documento original (inglés)
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Protocolos FAT / SAT
Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)
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Planos CAD (STEP / IGES / DWG)
Planos de ingeniería para la instalación · Documento original (inglés)
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Certificados de calibración
Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)
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DQ (cualificación del diseño)
Protocolo completo de cualificación del diseño · Documento original (inglés)
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Certificados de materiales
Composición del acero inoxidable 316L · Documento original (inglés)
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