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SED-0.5GB-A

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SED · SED-0.5GB-A · 1 unidades vendidas

SED-0.5GB-A

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SED-0.5GB-A is a small-batch high-efficiency film coating machine designed for tablet, pill, candy, and pellet coating in pharmaceutical and food industries. The closed, clean SUS 316L perforated rotating drum tumbles th

GMP-compliant material contact parts and machine construction

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Plazo de entrega

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Capacidad de producción

0.2–0.5 kg/batch

Funcionamiento

Pellets/tablets are loaded into the SUS 316L perforated drum (drum speed 3–15 rpm, driven by a 0.37 kW gear-motor with KAF37 reducer and KEWO inverter). A streamlined deflector forces the bed into a complex tumbling trajectory. A 316L stainless-steel spray gun (Φ1.5 mm nozzle, manufactured by Changzhou LIGEN) automatically delivers the coating solution via a peristaltic pump (Baoding Sinuo) through silicone tubing. Hot air is supplied at negative pressure (blower 0.25 kW + YINENG inverter), passes through the perforated drum surface, and is exhausted from the bottom (exhaust fan 0.55 kW + YINENG inverter), drying the coating medium quickly and uniformly. Heating is provided by a 2.7 kW electric heater array (9 × 0.3 kW, SUS304). Temperature is monitored by PT100 sensors at inlet, outlet, and drum interior.

Proceso de funcionamiento

1Pellets/tablets are loaded into the SUS 316L perforated drum (drum speed 3–15 rpm, driven by a 0.37 kW gear-motor with KAF37 reducer and KEWO inverter).

2A streamlined deflector forces the bed into a complex tumbling trajectory.

3A 316L stainless-steel spray gun (Φ1.5 mm nozzle, manufactured by Changzhou LIGEN) automatically delivers the coating solution via a peristaltic pump (Baoding Sinuo) through silicone tubing.

4Hot air is supplied at negative pressure (blower 0.25 kW + YINENG inverter), passes through the perforated drum surface, and is exhausted from the bottom (exhaust fan 0.55 kW + YINENG inverter), drying the coating medium quickly and uniformly.

5Heating is provided by a 2.7 kW electric heater array (9 × 0.3 kW, SUS304).

6Temperature is monitored by PT100 sensors at inlet, outlet, and drum interior.

Especificaciones técnicas

Especificaciones de la variante: SED-0 0.2–0.5 kg/batch high-efficiency film coater (this model)

Especificaciones

Modelo

SED-0.5GB-A

Capacidad de producción

0.2–0.5 kg/batch

Suministros

Electrical supply totalling 3.87 kW: blower 0.25 kW, exhaust fan 0.55 kW, electric heater array 2.7 kW, drum motor 0.37 kW. Compressed air for spray-gun atomization. Ambient filtered air for the inlet.

Detalles de conformidad

316L wetted parts (spray gun, drum) and 304 stainless structural components conform to GMP requirements. Closed coating chamber with negative pressure provides a clean operating environment. Observation door enables in-process inspection without contamination. Mechatronic design with PLC automation supports process validation and parameter recording.

Potencia

3.87 kW

Dimensiones

Superficie de instalación

Small-batch/R&D coater. Specific overall L×W×H not stated in source documents – bench/floor unit suitable for laboratory or pilot-scale rooms.

Materiales

Materiales en contacto

SUS 316L perforated drum and spray gun (Φ1.5 mm); SUS 304 spray-liquid tank; silicone-rubber peristaltic-pump tubing; SUS 304 heating cabinet and ducts

Materiales del cuerpo

SUS 304 main frame, heating cabinet, air ducts, dust collector, and pre-filter housing; organic glass (Plexiglass) observation door

Características principales

Small-batch capacity 0.2–0.5 kg/batch (pilot/R&D/hospital preparation)

Drum speed 3–15 rpm, KEWO frequency-converter controlled

SUS 316L perforated drum – high corrosion resistance

Custom 316L stainless-steel spray gun (Φ1.5 mm) – prevents dripping and clogging; flow, angle, and fan adjustable

Negative-pressure hot-air supply with perforated drum – rapid, uniform drying

Electric heating 2.7 kW (9 × 0.3 kW elements, SUS304 heating cabinet)

Siemens S7-200 PLC + HMI control; Schneider main electrical components

PT100 temperature sensors at air inlet, outlet, and drum interior

Organic-glass observation door for in-process inspection

SUS304 dust-collector system

Right-sized for R&D, pilot trials, and hospital preparation labs (0.2–0.5 kg)

316L wetted parts (drum and spray gun) – pharma-grade material compatibility

Negative-pressure airflow plus perforated drum – clean, closed coating environment meeting GMP

All-in-one mechatronic design – PLC automation reduces operator error

Siemens + Schneider control components – high reliability and easy global spares sourcing

Compact footprint – suitable for laboratory or small-scale production rooms

One-year warranty with remote commissioning support

Aplicaciones

Organic film coating of tablets

Water-soluble film coating of tablets

Sustained-/controlled-release coating

Drop-pill (soft-gel/pellet) coating

Sugar coating of tablets and pellets

Chocolate and candy coating

R&D and pilot-scale coating trials

Sectores

Pharmaceutical R&D and pilot manufacturing

Pharmaceutical hospital preparation

Nutraceutical / health products

Confectionery (chocolate / candy)

Traditional Chinese medicine (TCM) pilot production

Marcas de componentes

Siemens – S7-200 PLC and HMI (China/Germany)

Schneider – main electrical components (France)

KEWO – drum-motor inverter (China)

YINENG – blower and exhaust-fan inverters (China)

Wuxi – KAF37 gear-motor reducer (China)

Changzhou LIGEN – 316L spray gun (China)

Baoding Sinuo – peristaltic pump and silicone tubing (China)

Yuyao – PT100 temperature sensors (China)

SED

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+86 139 5885 3738

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Conformidad

GMP-compliant material contact parts and machine construction

Limpieza y mantenimiento

316L spray gun is easily disassembled for cleaning; flush with distilled water and ethanol after each batch to prevent dripping or clogging. Clean the dust collector after each batch. Wipe the drum interior and observation door; the SUS304 heating cabinet and ducts are accessible for manual wipe-down.

Documentación

Ficha técnica (PDF)

Resumen del equipo, especificaciones y dimensiones · Documento original (inglés)

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Manual del operador

Instalación, funcionamiento y diagnóstico · Documento original (inglés)

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Ficha comparativa (Estándar y Económica)

Comparación de configuraciones · Documento original (inglés)

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Protocolos IQ / OQ / PQ

Documentación de validación para conformidad GMP · Documento original (inglés)

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Protocolos FAT / SAT

Pruebas de aceptación en fábrica y en sitio · Documento original (inglés)

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Planos CAD (STEP / IGES / DWG)

Planos de ingeniería para la instalación · Documento original (inglés)

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Certificados de calibración

Nivel sonoro, resistencia de tierra, rigidez dieléctrica y rugosidad · Documento original (inglés)

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DQ (cualificación del diseño)

Protocolo completo de cualificación del diseño · Documento original (inglés)

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Certificados de materiales

Composición del acero inoxidable 316L · Documento original (inglés)

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