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SED-80GB-B
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SED · SED-80GB-B · 1 verkaufte Einheiten
SED-80GB-B — SED-80GB-B 80 kg High-Efficiency Tablet Film Coating Machine
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-80GB-B is a high-efficiency tablet film coating machine for water-phase thin-film and organic-film coating of Chinese/Western tablets, pills and similar products. Batch capacity 80 kg per drum (Φ930 mm coating drum,
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Lieferzeit
Auf Anfrage
Durchsatz
80 kg/batch
Funktionsweise
Closed perforated-drum film coating: tablets/pills tumble in a Φ930 mm perforated drum (3-24 rpm) driven by an explosion-proof reduction motor with VFD stepless speed. Spray solution is held in a 60 L SUS304 agitator tank (electrical heater 4 kW, 220 V; pneumatic motor 0-1000 rpm at 0.4-0.5 MPa) and pumped through a peristaltic pump (100-300 rpm, 0.25 kW) to the imported Anest Iwata WA-101 spray gun, which atomizes coating solution onto the tumbling bed. A high-efficiency hot-air cabinet draws outside air through primary, medium and high-efficiency filters (0.5 micron, Class 100,000 cleanliness), heats it to 40-80°C and supplies 2356 m³/h to the drum. A dust-removal exhaust cabinet evacuates 5268 m³/h directly to outdoors. Siemens HMI + PLC sequences process parameters, drum rpm, inlet air speed, spray force/flow rate with display and memory.
Prozessbeschreibung
1Closed perforated-drum film coating: tablets/pills tumble in a Φ930 mm perforated drum (3-24 rpm) driven by an explosion-proof reduction motor with VFD stepless speed.
2Spray solution is held in a 60 L SUS304 agitator tank (electrical heater 4 kW, 220 V; pneumatic motor 0-1000 rpm at 0.4-0.5 MPa) and pumped through a peristaltic pump (100-300 rpm, 0.25 kW) to the imported Anest Iwata WA-101 spray gun, which atomizes coating solution onto the tumbling bed.
3A high-efficiency hot-air cabinet draws outside air through primary, medium and high-efficiency filters (0.5 micron, Class 100,000 cleanliness), heats it to 40-80°C and supplies 2356 m³/h to the drum.
4A dust-removal exhaust cabinet evacuates 5268 m³/h directly to outdoors.
5Siemens HMI + PLC sequences process parameters, drum rpm, inlet air speed, spray force/flow rate with display and memory.
Technische Daten
Technische Daten für Variante: SED-80GB-B (80 kg/batch)
Technische Daten
Modell
SED-80GB-B
Durchsatz
80 kg/batch
Spannung
220V (heater 4 kW); main motor 1.5 kW
Versorgung
Compressed air ≥0.4 MPa, 0.8 m³/min (customer-supplied); 220 V for 4 kW agitator-tank heater; three-phase supply for 1.5 kW main motor, 1.1 kW hot air blower, 3 kW exhaust blower; 0.25 kW peristaltic pump; outdoor exhaust duct connection.
Konformitätsangaben
Closed coating environment, explosion-proof motors on main/hot-air/exhaust, three-stage Class 100,000 inlet air filtration, SUS304 contact parts, designed to meet GMP. CIP option available for cleaning validation.
Leistung
1.5 kW
Luftdruck
Compressed air >= 0.4 MPa, 0.8 m^3/min (customer-supplied)
Abmessungen
Länge
1390 mm
Breite
1040 mm
Höhe
2080 mm
Gewicht
750 kg
Aufstellfläche
Main machine 1390×1040×2080 mm, 750 kg; hot air cabinet 930×750×2080 mm, 350 kg; dust exhaust cabinet 830×830×1850 mm, 350 kg.
Werkstoffe
Kontaktwerkstoffe
Pohang (South Korea) SUS304 stainless steel for main and auxiliary coating machine cases; SUS304 agitator tank body (1.2 mm) and lid (2.5 mm); SUS304 stirrer paddles and shaft; Anest Iwata WA-101 spray gun internals
Gehäusewerkstoffe
SUS304 stainless steel main and auxiliary cases; matte stainless steel exterior on exhaust cabinet; explosion-proof drives
Wesentliche Merkmale
Batch capacity 80 kg
Drum diameter 930 mm with Φ3 mm perforations
Drum speed 3-24 rpm with VFD stepless control
Anest Iwata WA-101 imported spray gun, fog shape adjustable
Hot air cabinet: 1.1 kW explosion-proof blower, 3-stage filter (primary/medium/high-efficiency, 0.5 micron), Class 100,000 air, 2356 m³/h, 40-80°C adjustable
Dust removal exhaust cabinet: 3 kW explosion-proof blower, 5268 m³/h
60 L SUS304 agitator/holding tank (4 kW heater, peristaltic pump BT-300CA, pneumatic stirrer)
Peristaltic pump 100-300 rpm, 0.25 kW
Pneumatic motor 0-1000 rpm @ 0.4-0.5 MPa, 0.5 m³/min displacement
Siemens SMART-700 touch screen and 6ES7-288-ISP30 PLC
Explosion-proof reduction motor and chain-sprocket drive
Microcomputer programmable system controls process parameters, rpm, inlet air, spray force/flow with memory
Closed coating environment prevents dust/spray splash
Surface polished, anti-light-pollution treated
Pohang Korea SUS304 contact parts
Optional CIP system
Single machine handles aqueous film, organic film and sugar coating
GMP-compliant with Class 100,000 cleanliness inlet air
Imported Anest Iwata spray gun avoids nozzle blockage and gives uniform atomization
Explosion-proof drives across main, hot-air and exhaust motors
Direct-to-outdoor exhaust avoids loading on facility HVAC
Stainless 304 contact parts and easy clean design
Optional CIP for fully validated cleaning
Anwendungen
Aqueous thin film coating of tablets
Organic film coating of tablets
Sugar coating of pills and tablets
Coating of pellets, candies and confectionery
Branchen
Pharmaceutical (Chinese and Western tablets/pills)
Biological / scientific research
Food / nutraceutical / confectionery
Komponentenhersteller
Spray gun: Anest Iwata WA-101 (Japan)
Filters: JK series, Suzhou Purification Equipment Co. (primary/medium/high-efficiency)
Peristaltic pump: SF-300L (Kejian) per Chinese doc; BT-300CA per knowledge record
Main explosion-proof motor: Yongjia Luofu YB
Hot air explosion-proof motor: Yongjia Luofu YB
Exhaust explosion-proof motor: Yongjia Luofu YB
Touch screen: Siemens SMART-700 (Germany)
PLC: Siemens 6ES7-288-ISP30-OAAO (Germany)
Module: Delta DTE10P (Chinese doc); Siemens DTE10P (English doc)
Switching power supply: Mean Well S-100-24
Pt100 RTDs: Zhejiang Zhongtian WZP-270 (3 pcs)
Frequency converters: Sine EM730 (Chinese doc); Delta VFD-M for main (English doc)
Pneumatic safety pipeline union: Zhejiang Huadong, Type I
Reducer: Changzhou XWD4-29
Chain: Hangzhou Dunpai 12A-1
Air motor: Shanghai Pneumatic Complete Plant TJ-3
Shock absorbers: Wuxi Gangxia JG1-7 (8 pcs)
Centrifugal fan: Ruian 4-72-12
Stainless material: Pohang Steel (POSCO) SUS304
SED
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Konformität
GMP-compliant design
Reinigung und Wartung
Closed coating environment limits airborne contamination; spray gun structure is simple and easy to clean; optional CIP enables in-place validated cleaning. Stainless 304 contact surfaces wipe down easily.
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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