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SED-500GB-B
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SED-500GB-B
SED · SED-500GB-B · Hervorgehoben

SED-500GB-B — High-Efficiency Intelligent Tablet Coater

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-500GB-B High-Efficiency Intelligent (Smart) Tablet Coater. Fully enclosed coating machine for tablets, pills, sugar-coated/film/water-soluble/enteric-coated dosage forms. Max batch load 500 kg. Siemens PLC + 10" touc

GMP standard (per latest Chinese GMP)GB 5226.1 electrical safetyChinese Pharmacopoeia coating-quality compliance
Lieferzeit
Auf Anfrage
Durchsatz
500 kg (max load capacity per batch)

Funktionsweise

Tablet cores tumble inside a sealed rotating perforated drum (Phi1560 mm, 2-11 rpm) with internal flow-baffles that produce smooth turnover and frequent cross-mixing without breakage. Hot air flows through the drum top-to-bottom, drying the coating film as spray guns atomize coating solution onto the tumbling tablets. Negative pressure (>=10 Pa, auto-controlled) is maintained inside the drum throughout to prevent cross-contamination and dust escape. Spent air and fine particles are exhausted through a vibrating bag filter (99% efficiency) with auto-pulse cleaning; an anti-backflow valve at the exhaust outlet prevents return of exhaust air on shutdown. PLC with temperature and pressure modules auto-regulates all key variables.

Prozessbeschreibung
1Tablet cores tumble inside a sealed rotating perforated drum (Phi1560 mm, 2-11 rpm) with internal flow-baffles that produce smooth turnover and frequent cross-mixing without breakage.
2Hot air flows through the drum top-to-bottom, drying the coating film as spray guns atomize coating solution onto the tumbling tablets.
3Negative pressure (>=10 Pa, auto-controlled) is maintained inside the drum throughout to prevent cross-contamination and dust escape.
4Spent air and fine particles are exhausted through a vibrating bag filter (99% efficiency) with auto-pulse cleaning; an anti-backflow valve at the exhaust outlet prevents return of exhaust air on shutdown.
5PLC with temperature and pressure modules auto-regulates all key variables.

Technische Daten

Technische Daten für Variante: SED-500GB-B

Technische Daten

Modell
SED-500GB-B
Durchsatz
500 kg (max load capacity per batch)
Spannung
AC1000V dielectric tested; PLC + HMI 24V; explosion-proof motors throughout
Versorgung
Electrical supply (steam-heat option: 20 kW; full electric-heat option: 80 kW); compressed air 1.5 m3/min @ 0.4-0.8 MPa for atomization and pneumatic actuators (>=0.29-0.39 MPa required to fire spray guns); steam option: >=0.4 MPa, 160 kg/h; cooling and clean water for CIP.
Konformitätsangaben
Insulation resistance >=1 MOhm; AC 1000V x 1s dielectric test on all electrical components and control/power circuits; noise <=70 dB(A); explosion-proof motors and aluminum-alloy fan blades on main, hot-air, exhaust and dosing systems; auto-controlled negative pressure >=10 Pa during coating; exhaust meets environmental emission requirements.
Leistung
4 kW
Luftdruck
Compressed air 1.5 m³/min, 0.4-0.8 MPa (gun atomization needs ≥0.29-0.39 MPa to fire)

Abmessungen

Länge
2000 mm
Breite
2066 mm
Höhe
2270 mm
Gewicht
2000 kg

Werkstoffe

Kontaktwerkstoffe
Imported SUS304 stainless steel -- coating drum and stirrer mirror-polished inside and out; mixing-tank wetted parts mirror-polished; product-contact piping and fittings SUS304; Iwata WA-101 (Japan) spray gun atomizing tips
Gehäusewerkstoffe
Imported stainless steel exterior with matte finish and decorative vertical-stripe pattern; double-wall drum cavity (100 mm width) limits external surface temperature rise <=15 degC above ambient

Wesentliche Merkmale

Max batch load 500 kg
Drum Phi1560 mm; speed 2-11 rpm, variable frequency (+/-0.5 rpm accuracy)
Main motor 4 kW (explosion-proof); cycloidal-pin reducer drive
Siemens 10" HMI touchscreen + PLC + temperature & pressure modules
10 preset sugar-coating / film-coating programs; fully programmable
Auto-controlled negative pressure >=10 Pa throughout coating
Hot-air supply ambient-95 degC (+/-1 degC), 3-stage filtration to 100,000-class
Steam or electric air heater option
Iwata Japan (WA-101) spray guns x5 -- requires >=0.29-0.39 MPa to fire; anti-drip, anti-clog
Anti-backflow exhaust valve eliminates GMP cross-contamination risk on shutdown
Vibrating bag dust collector (99% efficiency) with auto-interval cleaning
Internal flow-baffles for smooth turnover without tablet breakage
Double-wall drum cavity (100 mm) limits external surface temperature rise <=15 degC above ambient
SUS304 mirror-polished drum interior, exterior, and mixing tank wetted parts
Insulation resistance >=1 MOhm; AC 1000V x 1s dielectric test; noise <=70 dB(A)
Premium components: Siemens PLC + HMI, Iwata Japan spray guns, Mean Well power, Delta VFD/temperature module, Chint LV electrics, Omron relays
GMP-compliant negative-pressure operation with auto-control eliminates operator-dependent variability
Anti-backflow exhaust valve and vibrating bag filter eliminate GMP cross-contamination risks
30 years of export experience; sold to Europe, Africa, Australia, Southeast Asia
Fully enclosed operation -- no dust or liquid splashout, improved operator environment

Anwendungen

Tablet film coating (water-soluble film, enteric film)
Tablet sugar coating
Pill / pellet coating
Multiple Chinese Pharmacopoeia coated dosage forms

Branchen

Pharma
Biotechnologie
Food / nutraceutical

Komponentenhersteller

PLC programmer 6ES7-288-ISP30-OAAO -- Siemens
10" HMI touchscreen 6AV66480CE113AXO -- Siemens
PLC module SR30 + AQ04 -- Siemens
Spray guns WA-101 (x5) -- Iwata (Japan)
Switching power supply -- Mean Well
VFD and temperature control module -- Delta
LV switchgear -- Chint (China)
Relays -- Omron
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Konformität

GMP standard (per latest Chinese GMP)
GB 5226.1 electrical safety
Chinese Pharmacopoeia coating-quality compliance

Reinigung und Wartung

Vibrating bag dust collector auto-cleans at intervals. High-pressure CIP wash gun available as option. Mirror-polished interior surfaces facilitate rapid cleaning and changeover. Anti-backflow exhaust valve closes on shutdown to prevent waste-air return.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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