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SED-425RJH-B
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SED-425RJH-B
SED · SED-425RJH-B · Hervorgehoben
SED-425RJH-B — SED-425RJH-B Intelligent Numerical-Control Explosion-Proof Solvent Recovery System
Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English
SED-425RJH-B Intelligent Numerical-Control Explosion-Proof Solvent Recovery System. Recovers and distills used organic solvents using vacuum-distillation principle to reduce waste and recycle resources. System bundle inc
Variante wählen (4)
Lieferzeit
Auf Anfrage
Durchsatz
425 L
Funktionsweise
Operator presses start; the SED-151ZJL-B air-driven diaphragm feeding pump automatically feeds waste solvent through stainless-steel hose with bottom strainer (2.3 mm mesh) until float-level switch stops. SED-60ZKY-B and SED-425ZKY-B vacuum decompression pumps (US Graco diaphragm) draw vacuum (>= -600 mmHg) on the heated tank. Total Synthetic 50# heat-transfer oil heats the double-wall SUS304 tank via 37 kW (6 kW per element) explosion-proof electric heater under two-stage temperature control (anti-foaming). Solvent vapor passes through 304 SS plate-type water-cooled condenser (10 bar / 0-250 deg C), condenses, and is collected as recovered solvent. After batch, residue is auto-discharged via pneumatic ball valve. After programmed batches, machine auto shuts down.
Prozessbeschreibung
1Operator presses start; the SED-151ZJL-B air-driven diaphragm feeding pump automatically feeds waste solvent through stainless-steel hose with bottom strainer (2.3 mm mesh) until float-level switch stops.
2SED-60ZKY-B and SED-425ZKY-B vacuum decompression pumps (US Graco diaphragm) draw vacuum (>= -600 mmHg) on the heated tank.
3Total Synthetic 50# heat-transfer oil heats the double-wall SUS304 tank via 37 kW (6 kW per element) explosion-proof electric heater under two-stage temperature control (anti-foaming).
4Solvent vapor passes through 304 SS plate-type water-cooled condenser (10 bar / 0-250 deg C), condenses, and is collected as recovered solvent.
5After batch, residue is auto-discharged via pneumatic ball valve.
6After programmed batches, machine auto shuts down.
Technische Daten
Technische Daten für Variante: SED-425RJH-B solvent recovery main unit
Technische Daten
Modell
SED-425RJH-B
Durchsatz
425 L
Spannung
Power: 380V x 50Hz x 3-phase; Control: 220V x 50Hz; Switch: 50A 3-phase explosion-proof
Versorgung
Power: explosion-proof 380V 3-phase 50A (switch: 50A/3-phase explosion-proof); Control: 220V; Compressed air 5-7 bar (max 600 L/min); Cooling water for condenser
Konformitätsangaben
Designed per Petrochemical Plant Fire Code and PRC National Explosion-Proof Standard. Equipment and explosion-proof electrical control box certified by China National Explosion-Proof Electrical Quality Inspection Center.
Leistung
37 kW
Luftdruck
5-7 bar compressed air, max consumption 600 L/min
Abmessungen
Länge
1950 mm
Breite
1534 mm
Höhe
1955 mm
Gewicht
718 kg
Werkstoffe
Kontaktwerkstoffe
SUS304 stainless steel (tank, lid, top plate); PTFE seals; PTFE coating on all solvent piping; high-borosilicate sight glass; 304 SS plate condenser
Gehäusewerkstoffe
Structural-steel + cold-rolled steel-plate frame, sandblasted + electrostatic powder coated; SUS304 top plate; double-wall SUS304 tank; 3 mm structural steel residue-lift stand
Wesentliche Merkmale
Single-feed capacity 425 L; tank total capacity 550 L
Average distillation cycle ~5 hours per batch (varies by solvent and concentration)
24-hour continuous unattended operation by program count
Heat-transfer oil: Total Synthetic 50# (France)
Heating: 37 kW explosion-proof electric heater (6 kW x ~6 elements; up-rateable)
Two-stage independent temperature setpoints, OMRON color LCD digital controller, external set buttons
Multi-function programmable timer with 2-stage recovery (recovery 1, recovery 2)
Vacuum >= -600 mmHg (vacuum-distillation)
Pneumatic auto residue discharge (one-button)
Float-level control with auto stop on full
Explosion-proof sound and light alarm
Frame: structural steel + cold-rolled steel sheet, sandblasted electrostatic powder coating
Top plate: SUS304 stainless steel
Recovery tank: double-wall SUS304 oil-pressure welded; PTFE seal; high-borosilicate sight glass
All solvent contact piping: PTFE coated
Plate water-cooled condenser SS304 (10 bar, 0-250 deg C)
Anti-static stainless explosion-proof flexible hose throughout
Auxiliary feed pump: US Graco aluminum-alloy diaphragm pump, PTFE diaphragm
Feeding flow up to 151 L/min (40 GPM) free-flow; max 5.48 m siphon height
Strainer mesh 2.3 mm; passes particles up to 3.2 mm (1/8 in)
Main unit dimensions: 1950 x 1534 x 1955 mm; net weight 718 kg
Compressed air: 5-7 bar, max 600 L/min
Full system bundle (recovery unit + 2 vacuum pumps + feeding device)
Certified by China National Explosion-Proof Electrical Quality Inspection Center
IP54 protection class
Total France 50# synthetic heat-transfer oil for stable, food-safe heating
All-stainless solvent contact + PTFE coatings — corrosion-resistant
Double-stage recovery prevents foaming
9-layer safety system: high-temp, over-level, timed shutdown, pressure relief, dry-burn, motor overload, system breaker, power-loss restart lock, two-stage anti-foam, fume containment
OMRON dual-loop temperature control with explosion-proof sight window
Phoenix Contact terminal blocks; Schneider/Calstar EP indicators
1-year warranty (excluding wear, corrosion, and operator error)
Anwendungen
Recovery of acetone, ethanol, methanol, and other organic solvents
Cleaning solvent reclamation in coating/printing/painting
Pharmaceutical solvent recovery (DMF, IPA, MeCl2, etc.)
Coating shop and paint plant waste-solvent distillation
Electronics industry solvent recycling
Lab waste-solvent reclamation
Branchen
Pharma
Chemical
Coating / printing / painting
Electronics manufacturing
Lab / research
Komponentenhersteller
Heat-transfer oil 50#
Total
Diaphragm Pump (vacuum / feeding)
Graco
Tank seal gasket (PTFE)
Digital Temperature Controller (color LCD, 2-stage)
OMRON
System control relay
OMRON
Switches
SIEMENS
Power switch (electrical box)
SIEMENS (Suzhou)
Power protection NFB / AC contactor
CHINT
Terminal blocks
Phoenix Contact
Wiring duct
KSS/Quanguan
Emergency stop switch
TE / Schneider
EP indicator lamp + housing
Calstar + Shanghai APT
Explosion-proof solenoid valve
CKD
Auxiliary feeding pump (GRAVO-716, aluminum + PTFE)
Graco
Feeding device components
Xingong
SED
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Konformität
China National Explosion-Proof Electrical Quality Inspection Center
IP54
Dokumentation
Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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