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Startseite / Maschinen / Tablettenzähllinie / SED-16SX 16-Channel Electronic Counting Machine (Bottling Line Counter Head)
SED-16SX
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SED-16SX
SED · SED-16SX · Hervorgehoben

SED-16SX — SED-16SX 16-Channel Electronic Counting Machine

Die vollständige Beschreibung dieses Modells wird noch übersetzt. Lesen Sie die englischen Details oder fragen Sie unser Team nach weiteren Informationen. English

SED-16SX is a 16-channel fully automatic electronic counting machine — the counting head of SED Pharma's capsule/tablet bottling line. Receives loose product (tablets, capsules, soft-gels, pills, sugar-coated tablets, ir

GMP-compliant design (full SUS304 sealed structure, polished contact surfaces)
Variante wählen (4)
Lieferzeit
Auf Anfrage
Durchsatz
20–160 Flaschen/min

Funktionsweise

Three-stage vibration feed + 16-channel photoelectric counter: 1) Hopper releases loose tablets/capsules/pills onto a 3-stage electromagnetic vibration corrugated plate. Vibration controllers (SDVC34-MR) use closed-loop vibration sensors to maintain stable frequency, eliminating product overlap. 2) The 3-stage cascade spreads pieces apart and distributes them across 16 parallel inclined channels. 3) Each channel has an infrared photoelectric counting head (e.g., IMS Shark series) with anti-dust dynamic compensation — sensitivity adjusts as dust accumulates and triggers high-pressure dust-removal cycle on threshold. 4) PLC counts each detected piece per channel; when set count reached, the per-channel small gate (16x SMC CJ2KB16-40Z cylinders + MAC 44C high-speed solenoid) closes; an inclined middle pre-store gate holds the count then opens to drop into the waiting bottle. 5) Bottle-presence photo eyes inhibit drop on missing bottle. 6) Discharge transition advances the filled bottle and indexes the next empty bottle into position.

Prozessbeschreibung
1Three-stage vibration feed + 16-channel photoelectric counter: 1) Hopper releases loose tablets/capsules/pills onto a 3-stage electromagnetic vibration corrugated plate.
2Vibration controllers (SDVC34-MR) use closed-loop vibration sensors to maintain stable frequency, eliminating product overlap.
32) The 3-stage cascade spreads pieces apart and distributes them across 16 parallel inclined channels.
43) Each channel has an infrared photoelectric counting head (e.g., IMS Shark series) with anti-dust dynamic compensation — sensitivity adjusts as dust accumulates and triggers high-pressure dust-removal cycle on threshold.
54) PLC counts each detected piece per channel; when set count reached, the per-channel small gate (16x SMC CJ2KB16-40Z cylinders + MAC 44C high-speed solenoid) closes; an inclined middle pre-store gate holds the count then opens to drop into the waiting bottle.
65) Bottle-presence photo eyes inhibit drop on missing bottle.
76) Discharge transition advances the filled bottle and indexes the next empty bottle into position.

Technische Daten

Technische Daten für Variante: SED-16SX base 16-channel counter (Shengde control + Inovance/Maili motors)

Technische Daten

Modell
SED-16SX
Durchsatz
20–160 Flaschen/min
Spannung
220V AC 50/60Hz
Versorgung
220V AC 50/60 Hz; SED-16SX-T 1.2 kW (SED-16S1-S 1.1 kW); compressed air 0.4-0.6 MPa at 0.4-0.5 m3/h.
Konformitätsangaben
GMP-compliant: SUS304 contact parts polished to high precision; main transmission isolated inside enclosure to prevent wear-particle contamination; fully sealed enclosure.
Leistung
1.2 kW
Luftdruck
0.4-0.6 MPa, 0.4 m³/h air consumption

Abmessungen

Länge
2200 mm
Breite
1600 mm
Höhe
1700 mm
Gewicht
650 kg
Aufstellfläche
SED-16SX-T: 2200 x 1600 x 1700 mm, 650 kg. SED-16S1-S: 2600 x 1600 x 1600 mm, 780 kg.

Werkstoffe

Kontaktwerkstoffe
SUS304 stainless steel (hopper, channels, gate components, all product-contact parts); polished surfaces
Gehäusewerkstoffe
SUS304 stainless steel — fully sealed structure (GMP-compliant)

Wesentliche Merkmale

16-channel electronic counter for capsules, tablets, soft-gels, pills, sugar-coated, irregular shapes
Throughput 20-160 bottles/min
Count accuracy 99.99%
Per-bottle count 1-9999 (any value)
Tablet diameter up to Φ22 mm; capsules #00-#5
Bottle 15-300 mL, neck Φ20-100 mm, height up to 220 mm
30 L material hopper
Three-stage electromagnetic vibration feeding with CUH SDVC34-MR closed-loop vibration controllers
Vibration sensor real-time feedback — stable, low noise, prevents pile-up
Anti-dust infrared photoelectric sensing — dynamic compensation, automatic recalibration
High-pressure dust removal cycle — user-set interval and duration
Power-line voltage stabilization for unstable mains
Compressed air pressure detection — auto stop and alarm on low pressure
Bottle-presence photoelectric detection at infeed and discharge
Auto-stop on jam / no-bottle, auto-restart when cleared
Recovery slot for fallen tablets — reduces waste
Integrated dust collector box to limit downstream contamination
Fully sealed SUS304 stainless steel construction — GMP-compliant
Per-channel small gate diversion + middle pre-store gate for accurate count delivery
PLC reserved interface for line-level supervisory control
Configurations: -S Schneider electrics, -T Delta AH500, base Shengde control
Power 1.2 kW (-T variant), footprint 2200 x 1600 x 1700 mm, 650 kg
Fastest of the in-line counters: 20-160 bpm with 99.99% count accuracy
Closed-loop 3-stage vibration eliminates pile-up and miscount
Anti-dust dynamic infrared compensation + automated dust removal — keeps counting stable in high-powder environments
Multiple electronics tiers (Schneider / Delta / Shengde) cover different market positions
PLC nanosecond scan time and 0.001 ms IO timing
Embedded HMI software — friendly, fast operator onboarding
Custom-designed cylinder-to-valve connection blocks — no PU tubing leak risk, faster gate response
Inclined optical layout matches tablet trajectory for better detection accuracy
Designed as the heart of a complete bottling line (unscrambler / washer / counter / desiccant / cotton inserter / capper / sealer / labeler)

Anwendungen

Counting tablets (regular and irregular shapes), capsules, soft gels, pills, sugar-coated tablets into bottles
Pharmaceutical solid-preparation bottling line
High-speed counted-piece dispensing into bottles 15-300 mL

Branchen

Pharmaceutical (solid preparations)
Nutrazeutisch
SED
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Konformität

GMP-compliant design (full SUS304 sealed structure, polished contact surfaces)

Reinigung und Wartung

Disassembles without tools; SUS304 fully sealed structure for easy cleaning; integrated dust collection box; user-configurable high-pressure dust removal interval and duration.

Dokumentation

Datenblatt (PDF)
Überblick, technische Daten und Abmessungen · Originaldokument (Englisch)
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Bedienhandbuch
Einrichtung, Betrieb und Fehlersuche · Originaldokument (Englisch)
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Vergleichsdatenblatt (Standard und Economy)
Vergleich der Konfigurationen · Originaldokument (Englisch)
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IQ / OQ / PQ-Protokolle
Validierungsunterlagen zur GMP-Konformität · Originaldokument (Englisch)
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FAT / SAT-Protokolle
Abnahmeprüfungen im Werk und vor Ort · Originaldokument (Englisch)
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CAD-Zeichnungen (STEP / IGES / DWG)
Konstruktionszeichnungen für die Aufstellung · Originaldokument (Englisch)
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Kalibrierzertifikate
Schallpegel, Erdungswiderstand, Spannungsfestigkeit und Rauheit · Originaldokument (Englisch)
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DQ (Designqualifizierung)
Vollständiges Designqualifizierungsprotokoll · Originaldokument (Englisch)
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Werkstoffzeugnisse
Zusammensetzung des Edelstahls 316L · Originaldokument (Englisch)
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SED
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