الرئيسية / المعدات / خط عد مع فحص بصري واستبعاد / Vision Inspection, Rejection and Tablet/Capsule Counting Bottling Line
SED-SJTX-P
حسب الطلب
SED-SJTX-P
SED · SED-SJTX-P · مميز
SED-SJTX-P — Vision Inspection, Rejection and Tablet/Capsule Counting Bottling Line
لا تزال ترجمة الوصف الكامل لهذا الطراز قيد العمل. راجع التفاصيل بالإنجليزية أو اطلب المعلومات من فريقنا. English
SED-SJTX-P integrated vision-inspection, rejection and tablet/capsule counting bottling line. A complete GMP-compliant production line comprising seven stations: SED-200LP-P bottle unscrambler, SED-8SJ-P pneumatic tablet
اختر التكوين (7)
مدة التسليم
حسب الطلب
الطاقة الإنتاجية
130زجاجة/دقيقة
مبدأ العمل
Bottles are unscrambled and fed in single file by the bottle unscrambler. The pneumatic counter uses horizontal electromagnetic vibratory feeders and a 3D infrared dynamic scanning photoelectric counting head(8 sensing groups, each with 8 signal receivers) to count and fill tablets/capsules into bottles. Desiccant bags are servo-fed, positioned by U-type sensors, and inserted by a brush-down mechanism. Cotton plugs are loaded by servo-driven rotating drum and inserted by high-speed Japanese/German cylinders. Bottles are then capped by a rotary capper with pneumatic gripper-type capping heads and automatic torque-based rejection of non-conforming caps. Induction foil sealing applies high-frequency resonance to seal aluminum foil liners. Labels are applied by a dual-pressure-roller servo label head with automatic detection of missing labels and rejection.
وصف سير العمل
1Bottles are unscrambled and fed in single file by the bottle unscrambler.
2The pneumatic counter uses horizontal electromagnetic vibratory feeders and a 3D infrared dynamic scanning photoelectric counting head(8 sensing groups, each with 8 signal receivers) to count and fill tablets/capsules into bottles.
3Desiccant bags are servo-fed, positioned by U-type sensors, and inserted by a brush-down mechanism.
4Cotton plugs are loaded by servo-driven rotating drum and inserted by high-speed Japanese/German cylinders.
5Bottles are then capped by a rotary capper with pneumatic gripper-type capping heads and automatic torque-based rejection of non-conforming caps.
6Induction foil sealing applies high-frequency resonance to seal aluminum foil liners.
7Labels are applied by a dual-pressure-roller servo label head with automatic detection of missing labels and rejection.
المواصفات الفنية
مواصفات التكوين: SED-200LP-P آلة ترتيب الزجاجات
المواصفات
الطراز
SED-SJTX-P
الطاقة الإنتاجية
130زجاجة/دقيقة
الجهد
220V 50Hz 1Φ
المرافق
AC 220 V, 50/60 Hz,أحادي الطور; compressed air 5.0–7.0 Bar,φ8 mm push-fit; cooling water for induction sealer
المواد
مواد التلامس
SUS304 and SUS316L stainless steel at all product-contact surfaces
مواد الهيكل
SUS304 stainless steel outer enclosures; quality steel welded frames
الخصائص الرئيسية
Seven-station fully integrated GMP bottling line
SED-200LP-P Bottle Unscrambler: box-type, ≤200 bottles/min, dims 2061×1365×1615 mm,~450 kg; bottle diaφ30–50 mm, height 50–120 mm; SEW motors, Siemens PLC, KINCO HMI
SED-8SJ-P Pneumatic Counter: ≤12,000 tablets/min, ≤130 bottles/min; 3D infrared 8-group counting head; detects tablets/capsules/pills dia 3–18 mm; 100+ recipe storage; dims 1950×1777×2088 mm,~1100 kg; total power 2.0 kW
SED-2GS-P Desiccant Inserter: ≤300 bottles/min; servo-driven feed; desiccant L 30–60 mm, W 10–30 mm; bottle diaφ25–80 mm, height 50–170 mm; dims 1910×694×1876 mm,~500 kg; total power 4.0 kW
SED-MS-P Cottoner: ≤120 bottles/min; servo-driven 4-drum cotton feed; high-speed SMC cylinders; cotton length 80–150 mm; bottle diaφ25–80 mm; dims 1483×876×1573 mm,~600 kg; total power 2.7 kW
SED-CG-P Rotary Capper: ≤250 bottles/min; pneumatic gripper capping heads; cap dia 30–50 mm, height 12–24 mm; auto-rejection of over-height, tilted and uncapped bottles; SEW/FESTO/SMC components; dims 2700×1600×2450 mm,~1400 kg
SED-50LF-P Induction Foil Sealer: ≤220 bottles/min; high-frequency series resonance; IGBT power components; water+air dual cooling; adjustable head height; dims~640×750×1600 mm,~50 kg; power~3 kW
SED-YDT-P Round Bottle Labeler: ≤220 bottles/min; dual-pressure-roller servo label feed; label length 30–150 mm, width 25–80 mm; bottle diaφ25–60 mm; vision inspection system for label detection; dims 2700×1200×1570 mm,~450 kg; power 2.5 kW
All product-contact parts: SUS304/316L stainless steel
Control: German Siemens PLC + KINCO HMI throughout
Electrical: IEC 60204-1 mechanical/electrical safety standard
Compressed air: 5.0–7.0 Bar;φ8 mm push-fit connectors
Noise: ≤75 dB at 1 m from equipment
Verification documentation: DQ, IQ, OQ, FAT, SAT, operation manual, engineering drawings, equipment certificate
Fully integrated 7-station line reduces inter-machine handling and improves GMP compliance
Vision inspection at labeling station enables 100% label quality control with automatic rejection
Siemens PLC + KINCO HMI across all stations ensures consistent control interface and recipe management
SUS304/316L stainless steel at all product-contact points for drug-safety compliance
Pneumatic 3D infrared counting system detects tablets, capsules, pills and irregular shapes without changeover for diameter 3–18 mm
التطبيقات
Pharmaceutical solid-dose bottling lines(tablets, capsules, pills) with counting, desiccant insertion, cotton plug insertion, capping, foil sealing and labeling
GMP-regulated pharmaceutical packaging environments
القطاعات
Pharmaceutical packaging
العلامات التجارية للمكونات
Siemens (Germany) — PLC, VFD throughout line
KINCO (China) — HMI throughout line
SEW (Germany) — drive motors on unscrambler and capper
JSCC (China) — sorting motors
Schneider (France) — contactors, circuit breakers, servo drives
ABB (Switzerland) — electrical components
OMRON (Japan) — intermediate relays
FESTO (Germany) — pneumatic components, cylinders, solenoid valves
SMC (Japan) — pneumatic cylinders and solenoid valves
LEUZE (Germany) — photoelectric switches
SICK (Germany) — proximity sensors
Panasonic (Japan) — fiber optic sensors (capper)
Kendrion (Germany) — vibratory drives (counter)
EATON/Moeller (Germany) — rotary isolator switches
Meanwell — switching power supplies
MAC/SMC/FESTO — cottoner solenoid valves
SIMCO/KGN (USA) — optional ionizer dust removal (unscrambler)
Siemens IGBT — induction sealer power components
SED
تواصل مع SED Sales Team
متخصصو المعدات · تواصل عبر واتساب
استفسر عن مواعيد العمل وتوفر الفريق
الامتثال
GMP compliant
IEC 60204-1(electrical safety)
الوثائق
ورقة البيانات (PDF)
نظرة عامة على المعدات والمواصفات والأبعاد · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
دليل التشغيل
التركيب والتشغيل واستكشاف الأعطال · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
ورقة مقارنة (قياسي واقتصادي)
مقارنة التكوينات · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
بروتوكولات IQ / OQ / PQ
وثائق التحقق لمطابقة GMP · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
بروتوكولات FAT / SAT
اختبارات القبول في المصنع وفي الموقع · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
رسومات CAD (STEP / IGES / DWG)
رسومات هندسية لتخطيط المنشأة · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
شهادات المعايرة
مستوى الصوت ومقاومة التأريض والعزل وخشونة السطح · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
DQ (تأهيل التصميم)
بروتوكول كامل لتأهيل التصميم · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات
شهادات المواد
تركيب الفولاذ المقاوم للصدأ 316L · المستند الأصلي (الإنجليزية)
اطلب من فريق المبيعات