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SED-5BZMDX-F
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SED-5BZMDX-F
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SED-5BZMDX-F — Packaging and Palletizing Production Line
A descrição completa deste modelo ainda está sendo traduzida. Consulte os detalhes em inglês ou solicite informações à nossa equipe. English
SED-5BZMDX-F integrated granule packaging + robot palletizing + in-line wrapping line with pallet magazine. End-to-end automatic flow: bag dispenser → vacuum-cup bag pickup → bag opening / clamping / spreading → quantita
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Como funciona
Empty bags are stored in a dual-magazine dispenser (alternating). A vacuum-cup pickup arm grasps the top bag and rotates 90° to feed the bag-opening station. Vacuum cups + cylinders open and clamp the bag mouth; an opening/spreading mechanism shapes the bag for filling. A door-type single-bucket scale fills the bag with granules at ±0.2% via a load cell + smart instrument doing 4000 samples/s with auto-zero, digital filtering and net-weight calculation. A 'hug-and-pat' shaping mechanism compacts the contents and re-aligns the bag mouth, then a lead-in (introducer) machine guides the bag into the 3-in-1 heat-seal + sew unit: bag-mouth cleaning → inner PE liner heat-seal (4 heater blocks with PTFE belts) → press roller → fold edge → stitch outer woven cover. The sealed bag flows through tip-over, incline, square-roller shaping, and pickup conveyors. An ESTUN IP65 6-axis robot grasps a layer with stainless-steel claw fingers and stacks on a pallet from the pallet magazine. The full pallet enters the in-line stretch wrapper (2000 mm turntable, 0–15 rpm, 200% pre-stretch, automatic film start/cut/wipe) and exits for forklift removal.
Processo de funcionamento
1Empty bags are stored in a dual-magazine dispenser (alternating).
2A vacuum-cup pickup arm grasps the top bag and rotates 90° to feed the bag-opening station.
3Vacuum cups + cylinders open and clamp the bag mouth; an opening/spreading mechanism shapes the bag for filling.
4A door-type single-bucket scale fills the bag with granules at ±0.2% via a load cell + smart instrument doing 4000 samples/s with auto-zero, digital filtering and net-weight calculation.
5A 'hug-and-pat' shaping mechanism compacts the contents and re-aligns the bag mouth, then a lead-in (introducer) machine guides the bag into the 3-in-1 heat-seal + sew unit: bag-mouth cleaning → inner PE liner heat-seal (4 heater blocks with PTFE belts) → press roller → fold edge → stitch outer woven cover.
6The sealed bag flows through tip-over, incline, square-roller shaping, and pickup conveyors.
7An ESTUN IP65 6-axis robot grasps a layer with stainless-steel claw fingers and stacks on a pallet from the pallet magazine.
8The full pallet enters the in-line stretch wrapper (2000 mm turntable, 0–15 rpm, 200% pre-stretch, automatic film start/cut/wipe) and exits for forklift removal.
Especificações técnicas
Especificações da variante: 3-in-1 sealing speed 10–15 m/min
Especificações
Modelo
SED-5BZMDX-F
Tensão
AC 380V ±10% 50Hz (3-phase) for line equipment; 220V 50/60Hz for control instrument
Utilidades
AC 380V ±10% 50Hz 3-phase; compressed air 0.5–0.8 MPa @ ~20 m³/h (line) plus wrapper 0.4–0.7 MPa; ~50 NL/min for palletizer gripper at 800 cycles/h
Pressão de ar
0.5–0.8 MPa, 20 m³/h consumption (packing line); robot palletizer cylinders 0.5 MPa, ~50 NL/min @ 800 cycles/h; wrapper 0.4–0.7 MPa
Materiais
Materiais de contato
304 stainless steel on all material-contact parts (including robot gripper claw teeth — 304 stainless round bar)
Materiais do corpo
Powder-coated carbon steel (frame, conveyors, fence, pallet magazine, control cabinet)
Características principais
Integrated line: full-auto packaging + robot palletizing + in-line stretch wrapping + pallet magazine
Throughput 5 t/h (50 kg bags @ 300 bags/h), accuracy ±0.2%
Bag size 750 × 450 mm; supports laminated woven bags with PE inner liner
Dual bag magazine for continuous (alternating) operation
Door-type single-bucket weigh scale with high-speed AD (4000 samples/s, 32-bit)
Cantilever-beam load cell (rated 100 kg, ±0.2%)
3-in-1 heat-seal + sew closure: cleaning + inner PE heat-seal (4 blocks @ 0.5 kW) + outer fold/stitch
Sealing speed 10–15 m/min; sealing height 800–1700 mm
Heat-seal temperature 0–400 °C (PTFE belts protect bag from heater)
Bag-mouth lead-in (introducer) with optional pre-press de-airing
ESTUN IP65 6-axis robot palletizer (5.5 kW, water/dust-proof, full safety enclosure with light curtain)
Square-roller vibration shaping + press conveyor for tidy stacking
In-line stretch wrapper with 2000 mm × 500 mm turntable, 0–15 rpm, 200% pre-stretch, auto film start/cut/wipe
Wrapper handles pallet 1000–1200 mm × 1000–1200 mm × 500–1800 mm, ≤1200 kg load
Wrapping efficiency 10–25 pallets/h
Pallet magazine with cylinder lift, empty-pallet/stacking/discharge conveyors
Siemens S7-1200 PLC central control with 10" Weintek HMI
One-button start with manual fallback, fault diagnosis and interlocked stop
Single-vendor integrated line — packaging through pallet wrapping under unified Siemens PLC control
ESTUN IP65 robot for harsh / dusty environments
Material-contact parts in 304 stainless; carbon-steel powder-coated frame for cost efficiency
Imported pneumatics (SMC), drives (Siemens), photo sensors (Omron / SICK / Pepperl+Fuchs)
300 bags/h heavy-bag throughput at ±0.2% accuracy
Aplicações
Granule fertilizer 50 kg bag packaging
Granule / powder material bagging at 5 t/h scale
Heavy-bag palletizing and in-line stretch wrapping for warehouse-ready loads
Setores
Fertilizer
Bulk chemical / granule manufacturing
Animal feed (granule/powder bulk bag)
Building materials (granule)
Marcas dos componentes
PLC (main line)
Siemens S7-1200
HMI (10")
Weintek
VFD (lift / turntable / pre-stretch / conveyor)
Siemens
Weighing load cell (cantilever, 100 kg, C5)
Keli (Ningbo)
Photoelectric switch
Omron / SICK / Pepperl+Fuchs
Low-voltage electrics (contactor, breaker, switch)
Schneider
Pneumatic cylinders (3-in-1 unit, palletizer, wrapper)
SMC
Pneumatic cylinders (packaging unit)
AirTAC
Vacuum pump
Shanghai Zhongde
Motor
Zhejiang Sankai
Reducer
Shanghai Yinda
Heat-seal & sew unit
Nanliu
Seam head (sewing)
GK35-6 / GS-9CU
Sealing & sewing motor
Nord
Palletizing robot
ESTUN
Linear guide (gripper)
HIWIN
Conveyor reducer
Hengxing + Chenbang (Taiwan)
Wrapper turntable / conveyor / pre-stretch reducer
Zhongda
Wrapper lift reducer
Deli
Proximity switch (wrapper)
Yangming
SED
Fale com SED Sales Team
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Documentação
Ficha técnica (PDF)
Visão geral do equipamento, especificações e dimensões · Documento original (inglês)
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Manual do operador
Instalação, operação e diagnóstico · Documento original (inglês)
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Folha comparativa (Padrão e Econômica)
Comparação das configurações · Documento original (inglês)
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Protocolos IQ / OQ / PQ
Documentação de validação para conformidade GMP · Documento original (inglês)
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Protocolos FAT / SAT
Testes de aceitação na fábrica e no local · Documento original (inglês)
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Desenhos CAD (STEP / IGES / DWG)
Desenhos de engenharia para a instalação · Documento original (inglês)
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Certificados de calibração
Nível sonoro, resistência de terra, rigidez dielétrica e rugosidade · Documento original (inglês)
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DQ (qualificação do projeto)
Protocolo completo de qualificação do projeto · Documento original (inglês)
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Certificados de materiais
Composição do aço inoxidável 316L · Documento original (inglês)
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